1Stainless Steel Balls: Produced through a multitude of processes including casting, forging, rolling, drawing, hydrogen annealing, tank wire drawing, ball cutting, and rounding, these balls feature a high internal density and excellent durability. Stainless steel balls are widely used for surface shot blasting of aluminum alloys, zinc alloys, and other non-ferrous metal castings, as well as stainless steel castings, to highlight the luster of the metal. After being shot-blast polished with stainless steel balls, castings achieve a glossy, even finish without rust and a matte effect, eliminating the need for further cleaning or pickling processes. These balls are spherical in shape, have good fluidity, and are beneficial for internal circulation, ensuring an efficient and high coverage surface treatment for castings. They can cover surface defects such as scratches, dents, and mold cracks. Due to their poreless characteristic, stainless steel balls have a long service life and maintain a bright, rust-free surface after processing, making them the ideal shot blasting material for aluminum, zinc, and other non-ferrous alloy die castings and stainless steel precision castings.
2Fume Milled Stainless Steel Balls: Precision-milled using the fume process. With a glossy appearance, rust-free, and spherical shape, they are widely used for surface shot blasting treatments on materials such as copper, aluminum, zinc, and stainless steel. The treated workpieces feature a matte finish, metallic texture, and are rust-proof, eliminating the need for acid pickling. They meet environmental requirements and are a pollution-free shot blasting material..And the wear resistance is cast.3-5This product significantly reduces production costs and is widely used in industries such as non-ferrous metal die casting, hardware tools, mechanical manufacturing, automotive and motorcycle parts, and building materials for descaling, rust prevention, etching, and strengthening shot blasting treatments..After processing, the product surface defects are eliminated, highlighting the metallic essence. The surface becomes flat, glossy, and has a matte effect.
3Alloy Steel Balls: Also known as cast steel balls, they include high-carbon steel balls (high-carbon cast steel balls) and low-carbon steel balls (low-carbon cast steel balls, also commonly referred to as Bainite steel balls), which are made from scrap steel materials and processed through an electric furnace.1500－1650℃After melting, metal abrasives are obtained through processes such as centrifugal atomization granulation or water jet atomization granulation, drying, sieving, and packaging. There is a wide variety of steel shot (high-carbon steel shot, low-carbon steel shot) used for surface shot blasting and shot peening on steel products, castings, forgings, heat-treated parts, and for strengthening. Industries such as general manufacturing, shipbuilding, machinery, metallurgy, automobiles, steel structures, and railways all require these metal abrasives. Currently, this series of products is widely used in strengthening processes across various fields, including automobiles, motorcycles, shipbuilding, aviation, steel plates, steel cylinders, steel structures, and metallurgical machinery. Stainless steel shot is extensively used for surface shot blasting on aluminum alloys, zinc alloys, stainless steel sheets, non-ferrous metal castings, and stainless steel castings, enhancing the luster of the metal without causing rust or discoloration on the casting surface. Castings treated with stainless steel shot are already bright, even, and free of rust, providing a matte finish and eliminating the need for additional cleaning or pickling processes. The spherical shape of stainless steel shot ensures good flow, facilitating internal circulation and ensuring a high rate and thorough surface treatment of castings, covering defects such as scratches, dents, and mold cracks. Due to the poreless nature of stainless steel shot, it has a long service life, and the processed workpieces maintain a bright, rust-free surface, making it an ideal shot blasting material for non-ferrous alloy castings and stainless steel precision castings.
Steel Shot, Alloy Steel Shot, and Stainless Steel Shot Applications:
Tumble finishing, Shot blasting finishing, Die casting finishing, Casting shot peening, Forging shot peening, Forging shot blasting finishing, Casting sandblasting, Steel plate finishing, Steel finishing, Steel plate finishing,HSteel bar sorting, steel structure sorting.
Rust Removal: Shot Blasting Rust Removal, Sand Blasting Rust Removal, Casting Rust Removal, Forging Rust Removal, Steel Plate Rust Removal, Forging Scale Removal, Steel Rust Removal,HRust removal for H-beams and steel structures.
Enhancements: Shot Peening Reinforcement, Heat Treatment Part Shot Peening, Gear Shot Peening.
Shot Blasting: Section steel shot blasting, section steel sandblasting, hull plate grit blasting, steel plate shot blasting, steel shot blasting.
Shot Blasting: Steel Plate Shot Blasting, Steel Shot Blasting, Section Steel Shot Blasting.
Sandblasting: Sandblasting treatment.
Pre-treatment for cast steel balls: Painting pre-treatment, painting pre-treatment, surface pre-treatment, hull plate pre-treatment, section steel pre-treatment, steel pre-treatment, steel plate pre-treatment, steel structure pre-treatment.
Primary Industries for the Use of Stainless Steel Balls.The Foundry Industry: Generally, castings produced by most foundry enterprises require polishing and finishing, and shot blasting machinery is the professional equipment used for this purpose. It employs different models based on varying workpieces and ensures that the original shape and performance of the castings are not damaged.
Molding Industry: Generally speaking, molds are often cast, but they require smoothness. Shot peening machines can polish according to different requirements without damaging the original shape and performance of the mold.
Steel Mill: The steel and steel plates produced by the steel mill often have many burrs upon initial production, which can affect the quality and appearance of the steel. The use of a shot blasting machine can address these issues, making them easily manageable.
The shipyard is utilizing steel plates with rust, which can affect the quality of ship construction. It is impossible to use manual rust removal as the workload would be immense. This necessitates the use of machinery capable of scraping off the rust to ensure the quality of shipbuilding. A series of procedures can be employed to handle this situation.
The Car Manufacturing Factory: According to the operational requirements of the car manufacturing factory, steel plates and certain castings require polishing but must not compromise the strength or original shape of the steel plates. The castings must also ensure a clean and aesthetically pleasing appearance. Since car parts are not uniform, different polishing machines are required to complete the task. The polishing machines needed include drum-type, turntable-type, crawler-type, and through-type shot blasting machines, each handling different workpieces.
Metal and Plating Factories: Both metal and plating factories require clean, flat, and smooth surfaces on workpieces, which can be achieved with shot blasting machines. For metal factories, where workpieces are smaller, roller-type and track-type shot blasting machines are suitable, depending on the situation. For plating factories dealing with smaller workpieces in large quantities, a track-type shot blasting machine can be used to complete descaling and polishing tasks.
Motorcycle Parts Factory: Due to the small size of motorcycle parts, a drum-type shot blasting machine is suitable. For instance, if the quantity is large, either a crane-type or crawler-type can be used.
Valve Factory: As all parts in the valve factory are cast, they require polishing and grinding to achieve cleanliness, smoothness, and flatness, which necessitates the use of shot blasting machines to remove impurities. Available Machines: Turntable and crane-type shot blasting machines.
Bearings Factory: Bearings are formed by molds, with a smooth surface. However, sometimes there may still be some impurities or burrs, which require cleaning. This is where shot blasting machines come into play.
Structural Steel Construction Company: Prior to use, structural steel must undergo rust removal to meet national structural requirements. By utilizing an automatic shot blasting machine, manual rust removal is unnecessary, thereby also reducing environmental pollution issues associated with acid washing.
