Material shortage, clogged materials, low transportation volume.

There are many reasons for low intake material, blockage material, and low transportation volume.

What are the causes of the system failure in the vacuum powder suction machine that prevent it from operating normally?

Material characteristics are poor.

Materials are prone to sticking on bridges, have poor fluidity, and low moisture absorption.

Solution::Solution:

Enhanced design with vibration, vulcanization, and mixing (suitable for materials with moisture content not exceeding 10%)

2. New materials have been introduced.

Material differences in weight percentages and flow characteristics are significant.

The system for conveying copper powder would see a decrease in conveying efficiency of approximately 70% if used for conveying carbon powder.

Proposal:

Materials are transported through different systems and pipelines according to their types.

3. Poor dust removal effect.

Filter elements and bag surface are heavily soiled with ash, significantly reducing the filter area, resulting in decreased conveying volume or blockage.

Proposal: Proposal:

Utilize compressed air for cleaning the filter cores; ultrasonic cleaning is available under certain conditions.

Directly use the system's built-in reverse吹功能 for cleaning.

4. Inconsistent raw material quantities.

The primary factor contributing to the fluctuating supply is the feed gun, as manual operation leads to inconsistent system supply quantities.

Solutions::Solutions:

Material Gun: Manually operate the material gun to control the supply quantity of the gun's mouth.

2. Improved Solution: Directly switch to pipeline transportation.

5. There is an excess inventory of vacuum feeders.

The hopper of the vacuum feeder is overfilled, or the feeding is not timely, which can easily damage the filter, causing clogging or a decrease in feeding volume.

Solution::Solution:

Extend raw material lead time.

Manual operating system, independent material intake.