The daily maintenance of pillow packaging machines is divided into electrical part maintenance and mechanical part maintenance.
Daily Maintenance of the Electrical Part of Pillow Packaging Machines
Operators of the reciprocating pillow packaging machine should check for loose connections on all electrical components before starting the machine each day.
2. Assessment of the operating environment (workshop environment) for servo pillow packaging machines. Over time, dust particles and product waste in the workshop environment can accumulate on the sensitive areas of the pillow packaging machine, such as photoelectric switches and proximity switches, affecting the sensors' sensitivity or causing misjudgments. This can impact the machine's partial functions. It is recommended to wipe the machine with a dust-free cloth after use and before shutting down and disconnecting the power, to ensure stable operation of the fully automatic pillow packaging machine.
During the maintenance of reciprocating pillow packaging machines, certain details are often overlooked. These details are also crucial for the daily maintenance of pillow packaging machines, such as regularly cleaning the transverse sealing electrical slip rings with a dust-free cloth and alcohol to remove the surface carbon powder.
4. During the maintenance of the pillow packaging machine's system parameters, do not change them at will. Non-professionals are prohibited from opening the electrical components. Changing the electrical parameters of the inverter, microcomputer, and other components, as well as the set program parameters, can easily disrupt the system of the pillow packaging machine, causing the mechanical parts to fail to operate normally.
Daily Maintenance of the Mechanical Parts of Pillow Packaging Machines
The full servo reciprocating pillow packaging machine, whether it's an upper film or lower film pillow packaging machine, an important task in daily maintenance is the lubrication of the mechanical bearing section.
2. Roller bearings are a part of the pillow packaging machine that experiences significant mechanical wear. Servo pillow packaging machines are high-speed models that continuously operate and friction during operation. Therefore, after a certain period of operation for pillow packaging machines, it is advisable to regularly inspect whether the bearings require lubrication with grease. Generally, it is recommended to lubricate the bearing section with grease using a grease gun every two months.
When refilling butter, be mindful that the butter grade varies depending on the location on the pillow packaging machine. For instance, the sleeve on the film roller is suitable for refilling with 40# mechanical lubricating oil at the front chain wheel of the feeding conveyor.
4. The head structure of the pillow-type automatic packaging machine often has dregs, and the transmission chain is also a common transmission component. Chain lubrication should not be neglected; it is relatively simple. The chain and sprocket should be timely dripped with mechanical oil with a kinematic viscosity greater than 40#.
5. The clutch in a pillow packaging machine is a crucial component of the servo pillow packaging machine, determining the start and stop of the machine. The clutch area should be regularly lubricated.
Summary: Throughout the use of fully automatic pillow packaging machines, whether it's a full servo pillow packaging machine or a standard knife (inverter) pillow packaging machine, or an upper film feeding or lower film feeding pillow packaging machine, proper maintenance and regular lubrication of mechanical parts are crucial for the stable operation of pillow packaging machines.
