Intelligent High-Speed Wire Cutting CNC Machine Technical Information
(Product Usage: This product is used for processing hard alloys and other hard conductive materials, as well as for cutting complex medium to small metal parts and intricate small workpieces. It can accomplish cutting and processing of parts in various sizes, including cones, circular platforms,棱台, gears, and parts with upper and lower irregular shapes. It is widely applicable in the precision mold manufacturing industry, automotive, armaments industry, aerospace industry, tractors, electromechanical equipment, printing, textile machinery manufacturing, mold making, education, and other industries.)
Product Name: Intelligent High-Speed Wire Cutting Machine Tool
(3) Product Models: DK7720, DK7732, DK7740, DK7750, DK7780, DK1210, DK1612
(System Configuration: X8/HL)
(V) Manufacturer: Rongyang Machinery Co., Ltd.
Section 6: Basic Structure of the Equipment
1. The machine tool worktable structure features a full-support design (i.e., similar to a machining center's structure), with a fully enclosed protective cover. The machine tool casting body is cast using resin sand casting technology and has undergone two high-temperature annealing treatments to ensure permanent deformation resistance and mechanical accuracy. The machine tool's moving parts are equipped with high-precision ball screws from Nanjing Technology, along with V-shaped guideways, which guarantee high rigidity and precision under high load conditions.
2. The silk feeding mechanism features plastic-lined guide rails for imported materials. This technology is widely used on machining centers, ensuring smooth silk feeding while reducing friction coefficients and enhancing the responsiveness of the spool movement.
3. Self-developed waterproof guide wheel components, boasting higher waterproof performance domestically and doubling the lifespan of the guide wheel bearings.
4. The conical processing mechanism can be flexibly selected, and according to the user's needs, ±3°/80mm or ±30°/80mm can be chosen.
5. In the control of the silk bobbin movement, not only can it achieve 4-speed adjustments, but more importantly, the reversing function has significantly enhanced the working life and smooth operation of the bobbin motor.
6. The high-frequency power oscillator is the core of electro-processing. Our company utilizes the U.S. large-scale integrated circuit frequency division technology to perform frequency division and waveform transformation on the crystal oscillator source, ensuring that both smoothness and efficiency remain at a high level domestically. The high-frequency unit is controlled by a microcomputer with digital display, boasting high efficiency, low tungsten wire loss, and excellent stability!
7. Special-purpose high-frequency power supply units for processing non-ferrous metals (aluminum, copper, etc.).
8. Intelligent Control System: Users simply input the processing material, cutting thickness, and required roughness. The system automatically generates processing parameters (including pulse width, pulse interval, power amplifier, processing voltage, processing current, tracking speed, wire feed speed, etc.) for automatic processing, achieving higher surface finish and cutting efficiency. The processing quality is close to the standard of economic low-speed wire-cutting machines.
9. Smart Control System, featuring built-in full Chinese graphic driver automatic programming. Users do not need to decode the code; they simply set the machining process on the processing drawing and can start machining. It also supports 3B codes and other processing codes generated by various software. The software can be directly embedded into AutoCAD, CAXA, CAM, DXF, and other versions of software, allowing real-time monitoring of the X, Y, U, V four-axis machining status.
10. Equipped with a computer control system, desktop control cabinet (*optional floor-standing cabinet), advanced modular design, machine tool electrical equipment, high-frequency power supply, CNC system, scientifically integrated, innovative overall structure, rational layout, strong anti-interference, high reliability, and easy maintenance.
11. Basic Software Functions: Five-axis four-axis联动 control, planar machining with different orientations, variable taper machining, linear and circular interpolation features, beveling machining function, graphical coordinate transformation, scaling and rotation functions, graphical tracking display capability; automatic machining transition arcs and arbitrary cornering; automatic centering function with mechanical origin finding, compensating for pitch errors across segments; reverse machining, menu technology, automatic programming, data transfer capabilities; real-time graphic and program tracking during machining, displaying the machining status, speed, and duration. Equipped with short-circuit, broken wire handling features, power outage memory function, and automatic shutdown upon completion of machining. Coordinate systems: Absolute, Incremental/Relative.
12. The system features a processing preview, real-time tracking display, and 3D tracking for taper processing. It allows zooming in and out to view graphics, utilizes 4-axis motion control technology, and facilitates the processing of non-standard surfaces, making complex taper shapes simple and precise.
13. Features automatic alarm function, supports corner delay processing, and has tooth clearance compensation. Power failure automatically saves processing status. Power on resumes processing. Short circuit automatically retracts, etc., for fault handling. Upon completion of processing, automatically shuts off machine tool power.
14. Taiwan industrial PC, operates under Windows XP or DOS, featuring a 17" LCD monitor, dual CPU program control, and industrial waterproof membrane keyboard. 80GB hard drive, 1GB memory, with safety performance meeting UL/CSA/TUV standards and excellent environmental adaptability; the keyboard is an industrial-grade waterproof membrane keyboard, ideal for use in dusty and humid industrial environments. (Input methods: standard keyboard, mouse, USB drive transfer).
15. The machine tool is equipped with communication interfaces such as USB, RS-232, and local area network, making it easy to connect with programming machines. Exchanging processing programs and data is a breeze, offering convenience and speed.
16. Comprehensive processing technology database for seamless cutting and processing of materials, including mold steel, copper, aluminum, and hard alloys.
17. Programming follows the internationally recognized ISO G/M code format, compatible with 3B format.
Machine tool operating environment: temperature -5° to 40°, humidity ≤80%. Power supply: three-phase AC, 380V ±10%. Frequency: 50Hz ±1Hz.
19. High-pressure filter environmental water tanks, achieving independent isolation of clean and wastewater, non-irritating to the skin, ensuring personal health protection, wastewater diluted directly with clean water, meets second-level discharge standards; patented environmentally friendly water-soluble wire cutting fluid, no need for solvent oil cleaning, eliminating harm to the skin.
20. Utilizing a patented environmentally friendly water-soluble line cutting fluid, which requires no change for extended periods (every six months), significantly reduces environmental pollution caused by emissions. It does not produce oil stains and does not require solvent oil for cleaning, thereby eliminating harm to the skin. Non-toxic (after toxicological testing), non-irritating to the skin, and protects human health. The waste fluid can be directly diluted with clean water to meet second-level discharge standards.
