Intelligent Economy Model
Medium Wire Cutting Machine Tool Technical Information
Product Application: This product is used for processing hard alloys and other hard conductive materials, as well as cutting complex medium to small metal parts and intricate small workpieces. It can complete cutting and processing of various sizes, including conical, cylindrical, trapezoidal, gear, and irregular parts. It is widely applicable in the precision mold manufacturing industry, automotive, armaments industry, aerospace industry, tractors, electromechanical, printing, textile machinery manufacturing, mold making, educational experiments, and other industries.
(II) Product Name: CNC Precision Wire Cutting Machine
Product Models: MS-430M, MS-540M, MS-650M, MS-860M, MS-1080M, MS-1210M
Section 4: System Configuration: AutoCut/HF
(V) Manufacturer: Rongyang Machinery Co., Ltd.
Section 6: Basic Structure of the Equipment
1. The machine tool worktable structure features a full-support design (i.e., the design structure of a machining center), with a fully enclosed protective cover. The machine tool casting is produced using resin sand casting technology and is subjected to two high-temperature annealing processes to ensure permanent dimensional stability and mechanical accuracy. The machine tool's moving parts are equipped with Taiwan Hiwin linear guides and precision ball screws, guaranteeing high rigidity and precision under high load conditions.
2. The silk feeding mechanism features plastic guide rails for imported materials. This technology is widely used on machining centers, ensuring both silk feeding and reducing the coefficient of friction, enhancing the responsiveness of the spool movement.
3. Self-developed waterproof guide wheel components, with high waterproof performance domestically, and the lifespan of guide wheel bearings doubled.
4. The conical machining unit can be flexibly selected, with options of ±3°/80mm or ±30°/80mm to meet the user's requirements.
5. In the control of the silk reel movement, not only can it achieve 4-speed adjustments, but more importantly, the reversing function has significantly improved the working life and smooth operation of the reel motor.
6. The high-frequency power oscillator is the core of electro-processing. Our company utilizes the U.S. large-scale integrated circuit frequency division technology to perform frequency division and waveform transformation on the crystal oscillator, ensuring that both finish quality and efficiency are consistently maintained at a high level domestically.
7. Special-purpose high-frequency power supply units for processing non-ferrous metals (aluminum, copper, etc.).
8. Intelligent Control System: Users simply input the processing material, cutting thickness, and required roughness, and the system automatically generates processing parameters (including pulse width, pulse interval, power amplifier, processing voltage, processing current, tracking speed, wire feeding speed, etc.) for automatic processing, achieving higher surface smoothness and cutting efficiency. The processing quality is nearly equivalent to the economic low-speed wire-cutting machine standards.
9. Smart Control System, supporting graphical-driven automatic programming. Users do not need to understand code; they only need to set the processing process on the processing drawing to start processing. It also supports 3B codes and other processing codes generated by various software. The software can be directly embedded into AutoCAD, CAXA, and other versions of software, and real-time monitor the X, Y, U, V four-axis processing status.
10. The system features a processing preview, real-time tracking display, and 3D tracking display for taper processing. It allows zooming in and out to view graphics and utilizes a 4-axis motion control technology, facilitating the processing of irregular surfaces and making complex taper shapes simple and precise.
11. Features automatic alarm function, supports corner delay processing, and has tooth clearance compensation. Power failure automatically saves processing status. Power on resumes processing. Short circuit automatically retracts, etc., for fault handling. Upon completion of processing, automatically shuts off machine tool power.
12. Choose Taiwan industrial PC, operating under Windows XP or DOS system, with a 17" LCD monitor, industrial waterproof membrane keyboard. 80G hard drive, 1G memory. Its safety performance meets UL/CSA/TUV requirements and has excellent environmental adaptability; the keyboard is an industrial-grade waterproof membrane keyboard, ideal for use in dusty and humid industrial environments.
13. Equipped with communication interfaces such as USB, RS-232, and local area network, the machine tool facilitates easy connection to programming machines. Exchanging processing programs and data is as simple as pie, offering convenience and speed.
14. Comprehensive processing technology database for seamless material cutting and processing. Mold steel, copper, aluminum, hard alloys, etc.
15. Programming is based on the internationally recognized ISO G/M code format, compatible with 3B format.
16. Machine Tool Operating Environment: Temperature -5°C to 40°C, humidity ≤80%. Power supply: Three-phase AC, 380V ±10%. Frequency: 50Hz ±1Hz.
17. High-pressure filtration environmental water tank, achieving independent separation of clean water and wastewater, non-irritating to the skin, protecting personal health, wastewater directly diluted with clean water, meets the second-level discharge standard, patented environmentally friendly water-soluble wire cutting fluid, does not require solvent oil cleaning, eliminating harm to the skin.
18. Utilizing a patented eco-friendly water-soluble line cutting fluid, the fluid change is extended to every six months, significantly reducing environmental pollution caused by emissions; no oil contamination, no need for solvent oil cleaning, thus eliminating harm to the skin; non-toxic (passed toxicology tests), non-irritating to the skin, protecting personal health; waste liquid can be directly diluted with clean water to meet second-level discharge standards.
19. The automatic oil supply system ensures long-term lubrication and wear resistance of all parts of the equipment, features a return oil mechanism, and keeps the surrounding area clean and tidy, effectively addressing the operator's neglectful maintenance habits for machine tools.
Section 7: Main Technical Parameters of the Equipment
