1) Product Application: This product is used for processing hard alloys and other hard conductive materials, as well as for cutting complex medium and small metal parts and intricate small workpieces. It can complete cutting and processing of various sizes and shapes, such as cones, circular cones, prismatic cones, gears, and non-standard parts. It is widely applicable in the precision mold manufacturing industry, automotive, arms industry, aerospace industry, tractors, electromechanical, printing, textile machinery manufacturing, mold manufacturing, educational experiments, and other industries.
Product Name: CNC Precision Mid-Travel Wire Cutting Machine
Product Models: MS-430TZ, MS-540TZ, MS-650TZ, MS-860TZ, MS-1080TZ
Section 4: System Configuration: X8 (Cabinet integrated, space-saving)
(V) Manufacturer: Rongyang Machinery Co., Ltd.
Section 6: Basic Structure of the Equipment
This series of machine tools combines the design philosophy of slow wire-EDM machines, featuring a full-support structure for the machine table (similar to a machining center's design), thickened design throughout the full stroke, wide spacing of XY-axis support guides, and a fully enclosed protective cover. Both the XY axes are equipped with Taiwan's "Yintai" high-precision linear guides and precision ball screw units from Taiwan's Yintai Equipment Factory, ensuring the machine maintains smooth movement, high rigidity, and high precision under high load conditions.
2. Machining casting parts are made of resin sand casting, with high-temperature annealing for enduring mechanical precision; resin sand casting offers high strength and smooth surface; excellent breathability, wear resistance, and shock absorption.
3. The machine tool's X, Y, U, V axes and spool all use Taiwan Yintai linear guides, ensuring high precision and stability.
4. The machine tool features a bidirectional automatic thread tensioning structure, eliminating the need for manual tensioning during prolonged operation. The specially designed gemstone guide wheels and wheel seats extend the service life.
5. The guide nozzle is equipped with an automatic lifting device, allowing it to approach the workpiece surface to the fullest extent during processing. This prevents the wire from vibrating again during cutting, thus avoiding surface streaks and lines. It significantly enhances the precision and roughness of the processed surface, truly realizing streak-free, high-efficiency processing.
6. The silk feeding mechanism features plastic guide rails for imported materials. This technology is widely used on machining centers, ensuring smooth silk feeding while reducing friction coefficients and enhancing the responsiveness of the spool movement.
7. Self-developed waterproof guide wheel components, offering superior waterproof performance domestically, with a doubled lifespan for the guide wheel bearings.
8. The taper processing mechanism can be flexibly selected, with options of ±3°/80mm or ±30°/80mm to suit user needs.
9. Our company utilizes a dedicated variable-frequency speed control motor, which not only allows for 4-speed adjustments in the control of the silk tube movement but also significantly enhances the service life and smooth operation of the silk tube motor, with an effective reduction in the silk tube's jumping amount to ≤0.02mm.
10. Configuration of safety protection measures: Includes automatic ejection of the handle, thread break protection, and left-right limit protection for the bobbin stop.
11. The high-frequency power oscillator is the core of electro-processing. Our company employs the U.S.-sourced large-scale integrated circuit frequency division technology, boasting a high level of system integration. The multiple opto-isolation techniques for the crystal oscillator ensure more reliable frequency division and waveform transformation, maintaining the smoothness and efficiency at a leading domestic standard.
12. Comprehensive processing technology database with a dedicated high-frequency power supply unit for non-ferrous metals, ensuring seamless cutting and processing: mold steel, copper, aluminum, hard alloys, etc.
13. Intelligent Control System: Integrated programming and control. The software allows for multiple cutting programs. Users only need to input the processing material, cutting thickness, and required roughness. The system automatically generates processing parameters (including pulse width, pulse interval, power amplifier, processing voltage, processing current, tracking speed, wire feeding speed, etc.) for automatic processing, resulting in higher surface finish and cutting efficiency for the system. The processing quality is nearly on par with the economic low-speed wire EDM cutting machine standards.
14. Basic Software Functions: Five-axis four-axis联动 control, face machining, variable taper machining, linear and circular interpolation, angle machining, graphic coordinate transformation, zoom and rotation functions, graphic tracking display, automatic machining transition arcs and arbitrary corner features; automatic centering function, with mechanical origin finding, compensating for pitch errors across sections, reverse machining, menu technology, automatic programming, data transmission capabilities; real-time graphic and program tracking during machining, displaying processing status, speed, and time. Features include short-circuit and breakage handling, power failure memory, and automatic shutdown upon completion of machining. Coordinate systems: absolute, incremental, relative.
15. The automatic oil supply system ensures long-term lubrication and wear resistance of all parts of the equipment, features a return oil mechanism, and keeps the surrounding area clean and tidy, effectively addressing the operator's neglect of maintenance habits for machine tools.
