Technical Data for Intelligent Precision Wire-EDM Cutting Machine Tool
Product Application: This product is used for processing hard alloys and other hard conductive materials, as well as cutting complex medium and small metal parts and intricate small workpieces. It can complete cutting and processing of various sizes, including cones, circular prisms, trapezoidal prisms, gears, and parts with different shapes. It is widely applicable in the precision mold manufacturing industry, automotive, weapons industry, aerospace industry, tractors, electromechanical, printing, textile machinery manufacturing, mold manufacturing, and other industries.
(II) Product Name: CNC Precision Wire Cutting Machine
(3) Product Models: MS-430T, MS-540T, MS-650T, MS-860T, MS-1080T, MS-1210T
System Configuration: X8/Coolcut
(V) Manufacturer: Rongyang Machinery Co., Ltd.
Section 6: Basic Structure of the Equipment
The machine tool worktable structure employs a full-supported design (i.e., the design structure of a machining center), with thickened full-travel design, wide spacing of XY-axis support guide rails, fully enclosed protective cover, and the XY-axis is equipped with Taiwan's "Sunglin" high-precision linear guide rails and precision ball screws, ensuring smooth movement, high rigidity, and high precision under high load conditions.
2. Machining casting parts are made of resin sand casting, with high-temperature annealing for enduring mechanical precision; resin sand casting offers high strength and smooth surface; excellent breathability, wear resistance, and shock absorption.
3. The wire feeding mechanism features plastic-lined guide tracks made of imported materials. This technology is widely used on machining centers, ensuring smooth wire feeding while reducing friction coefficients and enhancing the responsiveness of the spool movement.
4. Self-developed waterproof guide wheel components, with superior waterproof performance in China, and the lifespan of the guide wheel bearings doubled.
5. The tapering machining unit offers flexible options, allowing for ±3°/100mm or ±30°/100mm depending on the user's requirements.
6. Our company uses a dedicated variable-frequency speed control motor. In terms of controlling the movement of the silk筒, it not only achieves 4-speed adjustment but more importantly, the reversing function effectively enhances the working life and smooth operation of the silk筒 motor, with the silk筒 bounce ≤0.02mm.
7. Configuration of safety protection measures: Includes automatic ejection of the handle, thread break protection, and left-right limit protection for the bobbin stop.
8. High-frequency power vibration source is the core of electro-processing. Our company utilizes the U.S. large-scale integrated circuit frequency division technology, with a high system integration. The multiple optoelectronic isolation for frequency division and waveform transformation of the crystal vibration source is more reliable, ensuring that the smoothness and efficiency remain at a high level domestically.
9. Comprehensive processing technology database with a dedicated high-frequency power supply unit for non-ferrous metals, ensuring seamless cutting and processing of materials: mold steel, copper, aluminum, hard alloys, etc.
10. Intelligent Control System: Integrated programming and control, with software capable of multiple cutting programming. Users only need to input the processing material, cutting thickness, and required roughness. The system can automatically generate processing parameters (including pulse width, pulse interval, power amplifier, processing voltage, processing current, tracking speed, wire feeding speed, etc.) for automatic processing. This enables the system to achieve higher surface finish and cutting efficiency, with processing quality nearly matching the standards of economic low-speed wire-cutting machines.
11. Basic Software Functions: 5-axis 4-axis联动 control, face-milling, variable taper machining, linear and circular interpolation, slope machining, graphic coordinate transformation, zoom and rotation features, graphic tracking display, automatic transition arc and arbitrary corner machining; features mechanical origin finding, compensating for pitch errors across segments, reverse machining, menu technology, automatic programming, data transmission. Real-time graphic and program tracking during machining, displaying the machining status, speed, and time. Equipped with short-circuit and broken thread handling, power outage memory function, and automatic stop after machining completion. Coordinate, incremental coordinate/relative coordinate/.
12. The intelligent control cabinet features grouping pulse function and can achieve unidirectional discharge. It optimizes a combination of various fully digital pulses, resulting in more accurate and stable waveforms, high energy utilization, and minimal wire loss. It employs a digital high-speed current and voltage sampling circuit, supporting a current load of ≥10A, with a unit current processing efficiency of ≥50㎡/min.A, single-cutting efficiency of ≥200m㎡/min, and common cutting efficiency of ≥120m㎡/min. Its advantage is more pronounced when cutting thick materials; at 500-1000mm thickness, the cutting efficiency is ≥80m㎡/min, twice the efficiency of traditional electrical cabinets.
13. Control cabinets are designed for reasonable layout, ventilation, dustproofing, heat dissipation, and anti-interference. Electronic components can operate at high temperatures for extended periods, meeting the requirements for continuous all-weather operation of components. Utilizes moisture-proof cables and waterproof connectors, ensuring good insulation and secure socket and plug contacts. The large contact capacity facilitates easy insertion and removal, and the separation of the machine tool body from the electrical cabinet is convenient for maintenance. The machine tool is equipped with functions to protect against broken threads and wire feeding strokes. The main vibration power supply of the machine tool and the driving power supply are equipped with LED lights for online fault detection.
14. High-quality industrial control PC computers are selected, running on Windows XP or DOS systems, with a hard drive of ≥80G, 1G of memory, a 17" LCD monitor, a mouse, and a keyboard, equipped with a USB network interface. It meets the safety requirements of UL/CSA/TUV and has excellent environmental adaptability; the keyboard is an industrial-grade waterproof membrane keyboard, ideal for use in dusty and humid industrial environments.
15. Programming is mainly in the internationally accepted ISO G/M code format, compatible with 3B format.
16. Optional USB and LAN interfaces allow for easy connection of the machine tool to a programmer or control center, enhancing machining program transfer.
17. Program and data exchange is a breeze, making data exchange more convenient and faster.
18. Intuitive user interface; even beginners without experience will find it easy to learn and get comfortable with after just one use.
19. Robust and comprehensive processing parameter editing database, allowing for any revision of generated parameters, automatically achieving coarse to medium to fine processing for optimal results.
20. The automatic oil supply system ensures long-term lubrication and wear resistance for all parts of the equipment, features a return oil device, and keeps the equipment area clean and tidy, effectively addressing the operator's neglect of maintenance habits for machine tools.
21. Utilizes a patented environmentally-friendly water-soluble line cutting fluid, which requires no fluid change for extended periods (every six months), fundamentally reducing environmental pollution caused by emissions; no oil contamination, eliminating the need for solvent oil cleaning, and thus avoiding harm to the skin; non-toxic (passed toxicological tests), non-irritating to the skin, safeguarding personal health; waste fluid can be directly diluted with clean water to meet secondary discharge standards.
22. Utilizes a high-pressure filtration eco-water tank, achieving independent isolation of clean and wastewater. It can go up to 3-5 months without water change, being both eco-friendly and water-saving. The working water tank capacity is 80L, with a preliminary metal mesh filter for pre-filtration and a paper core filter for processing filtration. The filter paper core size is 350*33*150mm, and the water tank filter paper core has a filtration accuracy of 0.01mm (optional).
Machine tool operating environment: temperature -3℃ to 40℃, humidity ≤80%; power supply: three-phase AC: 380V ±10%; frequency: 50Hz ±1Hz.
