The high-shear emulsifier is primarily designed for cosmetic companies dealing with the issue of water and oil not blending during the production process. Its uniform head rotor and grille, rotating at a high speed of 2,800 RPM, effectively pulverize and uniformly mix the materials, combining the oil and water together seamlessly.
High-shear emulsifiers cut, disperse, and collide materials through the high-speed rotation of a homogeneous head connected to the engine. This process makes the material finer, facilitating oil and water mixing. Emulsifiers are essential in many cream-based products, such as cosmetics, body washes, sunscreens, and in the food industry, including sources like juices.
Section 1: Working Principle of High-Shear Emulsifying Machine
1. The precise coordination of the high-shear emulsifier's rotor and stator, the toe nail structure of the working head (rotor and stator forging manufacturing), bidirectional suction, and shearing efficiency.
2. The high-shear emulsifier with intermittent high-power level dispersion and emulsification uniformizer operates by the high-speed and stable rotation of the rotor, generating a comprehensive kinetic efficiency with high-frequency, strong circumferential tangential velocity, and angular velocity. Due to the action of the rotor, a strong reciprocating hydraulic shearing, friction, centrifugal compression, and oil collision are formed in the fixed, reasonably narrow gap between the rotor. The material undergoes a cyclic process within the container, resulting in the final product.
Next, the high-shear emulsifier possesses the following basic functions:
High Shear Emulsifier Shearing Effect:
Material is instantaneously subjected to strong shearing action by the charging sealing device, due to the rotor's outer diameter and stator's inner diameter.
Complex and intense fluid motion causes particles to collide with each other and with rotating sperms, resulting in a significant hydrodynamic shear effect that should not be overlooked.
Friction (dough) action
Material undergoes rigorous grinding and tearing between the rotor's outer diameter and the stator's inner diameter.
(2) l3 Pumping Mixture
(3) Through rotor cutting and the rotation of the blades, the centrifugal motion of the fluid is driven, serving as a pumping function. The rotor cut is a sperm cut and the stirring of the centrifugal blades, producing a mixing effect.
The discussion on high-shear emulsifiers holds great significance for the research, production, storage, and use of cosmetics. After determining an equitable recipe, the emulsification technique is also crucial in the classical batch emulsifier. The manufacturing of cosmetics mainly involves blending technology. While the mixing technique of high-shear emulsifiers is relatively simple, creating cosmetics with various functions and properties, such as well-prepared, non-disordered emulsions, is by no means an easy task.






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