Broken-wall Grinder

The significance of the Juncheng Breaker Mill in the field of traditional Chinese medicine:
1. Super-fine powdering of traditional Chinese medicine is carried out under sealed and purified conditions to prevent component segregation and loss. The fully enclosed operation not only avoids contamination of the surrounding environment by the superfine powder but also controls the pollution from microorganisms and dust. It does not cause new contamination, thus improving the hygienic quality of the superfine powder.
2. Fine particle size, narrow particle size distribution, high purity, and rapid reaction rate in chemical reactions.
3. The ultra-fine powder technology of traditional Chinese medicine allows the particle size of the herbs to reach the level of cell rupture, directly releasing the effective components between and within the drug cells, enhancing the dissolution rate and extraction rate of the active ingredients in the medicine.
4. Traditional Chinese medicine is administered in the form of micronized powder, preserving the pharmacological basis of the full composition of the compound and retaining the properties and functions of the traditional medicine.
5. Low-temperature ultra-fine pulverization of herbal medicines containing aromatic and volatile components can prevent the loss of active ingredients. It is beneficial for retaining bioactive components that are not tolerant to high temperatures and various drug components.
6. The herbs exhibit a fluidized state during the crushing process, ensuring each particle has the same movement. Simultaneously, high-viscosity, high-precision solid-solid and solid-liquid mixing of the herbs can be conducted, achieving the effect of precise blending (dispersion and emulsification).
7. Ultra-fine powder particles have a smaller size, resulting in a larger specific surface area. This increases the contact area with the gastrointestinal mucosa, enhancing adhesion. Consequently, the drug stays longer in the digestive tract, allowing for more thorough absorption, thereby improving the drug's bioavailability.
8. Facilitates the even distribution of each active ingredient in the compound.
9. After ultra-fine pulverization, traditional Chinese medicine particles become finer, making the active ingredients more easily extracted and the efficacy stronger. This, in turn, reduces the dosage required and significantly saves on raw herbal materials.
10. Used in solid dosage forms such as suspensions, capsules, tablets, and films, it improves solubility, disintegration, absorption rate, adhesion, and bioavailability.

Features of the Juncheng 100 Type Horizontal Ultra-Fine Mill Equipment:

1. Stable performance with continuous operation safety and reliability.
2. Overall design is flat and simple, easy to clean, disinfect, and sterilize, facilitating production operations and maintenance.
3. Materials must comply with food and pharmaceutical production standards. The parts in contact with materials should be made of non-toxic, non-corrosive materials that do not react chemically with drugs, release particles, or adsorb drugs.
4. The inner surface of the equipment and the surfaces of the working parts have been polished, ensuring smoothness, flatness, and no blind spots, making them easy to clean and sterilize.
5. The mill tube circulating water jacket employs a full water jacket design, with water jackets on the interior, exterior, and both sides, ensuring excellent cooling performance.
6. Automatic barrel flipping, locking, and material discharge with intelligent operation, easy to handle.
7. Vibration and noise generated during the crushing process have been effectively managed, meeting environmental protection requirements.
8. The grinder is sieveless, eliminating concerns about blockages during the crushing process.
9. The crushing process is fully enclosed, with no screening after multiple grinding, achieving a single-powder formation without any leftover or loss. Dust spillage is minimized, improving the working environment.
10. In electrical components, explosion-proof electrical equipment is used, featuring static electricity elimination and safety lock devices. Control cabinets, control boxes, and control buttons offer excellent sealing, effectively preventing dust, water, and moisture from entering. Electrical components are configured according to refrigeration equipment, allowing manual/automatic bidirectional operation, and equipped with an emergency operating system.
11. The equipment comes with built-in safety features, including a mechanical overload protection device. The machine is equipped with a protective cover that can be fully opened, making it easy for internal cleaning and maintenance. The entire exposed part of the equipment is made of stainless steel, which facilitates cleaning, disassembly, and repair.
12. The lubrication and cooling parts of the equipment are sealed reliably, preventing leaks and potential contamination.