Yeast Cell Wall Breaker Machine

The cell wall disruption process of the Jinan Juncheng yeast cell wall breaker is a purely physical process, resulting in ultra-fine powders with the advantages of rapid dissolution of active ingredients and complete component incorporation into medicine.

Yeast is one of the earliest microorganisms utilized by humans. Yeast cells act like a treasure trove of nutrients, rich in various substances essential for the human body. Since the nutrients within yeast cells are encased in a thick cell wall, yeast is a type of eukaryotic unicellular microorganism, classified as a fungus. It is characterized by the presence of a nuclear membrane and nucleolus differentiation, complex cell structure, and contains structures like mitochondria, with a robust cell wall. The outer layer is composed of mannans, while the inner layer is made of glucans, both being complex branched polymers, with protein molecules sandwiched in between. To fully utilize the rich nutritional resources within yeast cells, researching efficient cell wall disruption methods is particularly crucial. Yeast cell wall disruption involves breaking the cell wall to release the nutrients inside. After the cell wall is broken, the yeast's proteins are degraded into amino acids and peptides, nucleic acids into nucleotides, and these, along with other active ingredients, are extracted from the yeast cells to produce a concentrated form of soluble nutrients and flavor compounds that can be directly absorbed by the human body, known as yeast extract. This substance is delicious in taste, offers nutritional and health benefits, and has versatile uses as a flavoring agent, holding great potential in the food industry.

Cell破壁yeast applications are broadening, with promising prospects in feed additives and other fields. It has a favorable application for promoting healthy animal husbandry, enhancing the non-specific immune levels of livestock and poultry, reducing the hazards of mycotoxins in feed, and improving production performance. In the aquaculture sector, its cost-performance ratio will be even more pronounced.

The Juncheng yeast cell wall disruption machine offers continuous operation with safety and reliability, sufficient mechanical strength, excellent wear resistance, good sealing, high efficiency, and low energy consumption. The ultra-fine powder is processed under a closed system, thereby preventing the contamination of the surrounding environment by the fine powder and protecting the product from airborne dust. This technology is applied in the food and medical industries, enabling the control of microbial and dust content. It meets GMP certification standards and is made of general food machinery materials. The low-temperature crushing technology allows the crushing equipment to operate continuously for 24 hours, ensuring the color, quality, and composition of the material. It facilitates the easy crushing of drugs that soften or become sticky upon heating. The crushed traditional Chinese medicine is then processed into various tablets, capsules, and granules using丸机, tablet presses, filling machines, and granulators, better ensuring the efficacy of the medicine and improving patient compliance.

The Juncheng Super-Fine Pulverizer breaks the cell walls of traditional Chinese medicinal materials through physical actions such as high-frequency vibration, impact shearing, friction, and compression, without causing any chemical reactions, thus preserving the original chemical properties of the material. We select different pulverization methods and temperatures based on the texture and physicochemical properties of the medicine, such as single-pulverization, mixed-pulverization, dry-pulverization, wet-pulverization, and low-temperature pulverization. All these pulverization methods can be achieved with the Juncheng Super-Fine Pulverizer.