Large-scale Traditional Chinese Medicine Fine Powder Machine Equipment

The working principle of the large-scale traditional Chinese medicine ultra-fine powdering machine is to load the material and stainless steel rod medium into a mill drum supported by springs. The drum is driven to rotate by an eccentric excitation device, achieving the goal of crushing through the impact, friction, and shearing of the material due to the high-frequency vibration of the medium. During the crushing process, four external forces—compression, shearing, impact, and grinding—are simultaneously applied to the material. The shearing force is used to convert long fibers into short fibers, followed by the use of "grinding, compression, and impact" between the media to pulverize the short fibers into powder. Therefore, the Jun Cheng ultra-fine powdering machine can ultra-micronize high-fiber medicinal herbs such as Ganoderma lucidum and Astragalus membranaceus.

The reason why Jun Cheng ultra-fine powder machine is superior to other types of crushers is the application of ultra-low temperature crushing technology. It can adopt medium temperature, low temperature, and ultra-low temperature crushing according to the needs of different herbs. During the ultra-fine crushing process, overheating does not occur, the crushing speed is fast, which is conducive to preserving the bioactive components and various nutrients that are not heat-resistant, thereby enhancing the efficacy of the medicine.

Considering the diversity and complexity of traditional Chinese medicine ingredients, Juncheng ultra-fine mill adopts a fully enclosed multi-milling without screening technology in the crushing process. It utilizes the selective crushing theory of vibration mill for large particles, operates fully enclosed without grading, preserves the efficacy components, and effectively prevents phenomena such as efficacy component segregation and loss, and environmental pollution due to dust overflow.

The application of ultra-fine powdering technology makes the particle size of traditional Chinese medicine powders fine and uniform, increasing the specific surface area and porosity, improving the cell wall-breaking rate, and allowing effective components to disperse and dissolve well in extraction or gastrointestinal fluids, enhancing the bioavailability of the drug or the extraction rate of active ingredients. Studies show that the dissolution of main components in single and compound traditional Chinese medicines is significantly improved after ultra-fine powdering. After micronization, the dissolution of effective components in mineral-based traditional Chinese medicines increases their utilization rate and bioavailability. The ultra-fine decoction pieces' soaking solution can replace the traditional decoction, saving medicinal materials, ensuring quality control, and being convenient to take. Juncheng ultra-fine powdering technology, also known as cell wall-breaking technology, allows traditional Chinese medicine to achieve cell wall-breaking level powdering, as the contents of the cells can directly contact the solvent, and all active ingredients can enter the solvent and be absorbed by the human body. Due to the small particle size of cell-level ultra-fine powder, the effect of beneficial flora is more rapid and intense, and the quantity and concentration of the products generated by the flora's action are significantly increased, which is beneficial for absorption and enhances absorption rate. The small particles of traditional Chinese medicine fragments strengthen their adhesion to the intestinal wall, extending the residence time of traditional Chinese medicine particles in the intestines, which is conducive to absorption. Solid dosage forms are often made from a variety of materials. The application of Juncheng ultra-fine powdering technology in solid dosage forms such as suspensions, capsules, tablets, and films improves solubility, disintegration, absorption rate, adhesion, and bioavailability.

There is a wide variety of Chinese herbal medicine, and we select different grinding methods based on the texture and physical-chemical properties, such as single grinding, mixed grinding, dry grinding, wet grinding, and low-temperature grinding. By using a suitable grinder, we can convert the Chinese herbal medicine into micronized powder or cell wall-breaking powder, which increases the dissolution or extraction of active ingredients, enhances the bioavailability of the drug, and can reduce the dosage.

Superfine powder technology can enhance the dissolution rate and bioavailability of traditional Chinese medicine, reduce the dosage, preserve volatile active components, strengthen its pharmacological effects, and improve specific surface area and particle uniformity. For traditional Chinese medicine manufacturers, it simplifies extraction methods, shortens extraction time, achieving the dual purpose of shortening the production cycle and saving energy.