Excellent mirror processing effects and efficiency of ultrasonic mirror finishing equipment have been recognized by most industries and are considered a standard process. However, there are some issues to be aware of when using ultrasonic mirror finishing equipment to better utilize it. Let's first understand what ultrasonic mirror finishing equipment is?

What is a Supersonic Mirror Polishing Machine?

It is based on conventional rolling equipment with a vibration source and related control software, where the surface material of the rolled parts is subjected to static pressure while also enduring dynamic pressure caused by the impact source. Vibration rolling makes surface deformation of the material easier, achieves a deeper hardened layer, greater residual compressive stress, and results in superior surface quality.

With the machine tool system, the ultrasonic mirror finishing equipment can adjust the speed of part processing and the feed rate of the tool head. The tool head applies a certain preset static pressure and ultrasonic impact force to the surface of the workpiece material. The combined force of these two forces promotes the elastic-plastic deformation of the surface material of the part, and then achieves mechanical nanofinishing of the metal surface.

2. Important Precautions for the Use of Ultrasonic Mirror Polishing Equipment

Install the workpiece material on the CNC lathe, ensuring proper clamping and alignment. The correct tools have been installed on the CNC lathe. Typically, high-speed steel material can be selected. Edit the CNC program and carry out rough and finish machining on the workpiece. It can also be used on standard passenger vehicles.

After the inspection, ensure the workpiece's processing accuracy and allocate 2 lines of processing allowance for the ultrasonic mirror finishing equipment. The ultrasonic mirror finishing equipment is easy to operate. After basic processing of the workpiece size with standard tools on a regular machine, there's no need to re-clamp; the ultrasonic mirror finishing equipment can be processed directly. Due to its elastic contact, the operation is simple, and the operator who can open the machine tool can process it, making it easy to achieve a mirror-like finish.

The replacement of the ultrasonic mirror finishing equipment with specific square frame fixtures, adjusting the installed actuators to the working position, and processing the sealing positions at the bearing location yields excellent surface quality, hardness, and wear resistance.