详情描述
Fully automatic tempering production line, including two box furnaces, quenching tank, conveying system, and a station for two material boxes.
During heat treatment of steel, open the box furnace when the working temperature is significantly above 860°C. After opening the upgraded furnace door, the robotic arm transports the furnace material to the quenching medium. Subsequently, the material is annealed in the air-circulating box furnace. Here, good temperature uniformity is crucial.
The quenching tank uses oil or water as the quenching medium. Depending on the type of steel and the required cooling speed, the charge can also be hardened or quenched through an air quenching box.
Adopt分级 solutions based on different process requirements. For lighter charge weights, a manual tempering production line can be used, consisting of a box furnace, quenching tank, and manual manipulator. For heavier loads and higher processing speeds, semi-automatic or fully automatic equipment is recommended. Here, the charge is loaded into the hot electric furnace by a manipulator and then removed in the heated state and transferred to the quenching medium.
The quench delay time from opening the furnace door to fully immersing in the quenching medium is specified by the customer to match the process. A single driven robotic arm is required for rapid delay times. The importance of the quench delay time is not high, as a trolley furnace can also be used when parts are heavy and walls are thick. The trolley is electrically driven out of the furnace, and components can be removed and quenched using a crane available on site. If the parts are long and the quench delay time requirement is low, a cover furnace can be used. The furnace cover is opened in the hot state, followed by removing the batch and quenching it using a C-shaped hook provided by the customer through a crane.
Annealing furnace aesthetic design options
Box furnace with radiant heating equipment and a lift door for loading materials with a robotic arm
Trolley furnace with a powered trolley, used for loading with overhead cranes under low requirements for quenching delay time.
Top cover furnace, for longer components like rods, designed for loading with cranes and C-shaped hooks
Quenching tank appearance design options
Quenching tank, using water, oil, or polymer as quenching medium
Cooling station with a powerful ventilation cooling unit, designed for air quenching
Optional component transit solutions
Manual mechanical hand, for manual tempering production line
Electric robotic arm, for manual tempering production line
2-axis robot connected to the track, semi-automatic operation, for loading, unloading, and quenching in liquid medium
3-axis robot with track connection, semi-automatic or fully automatic operation, used for loading, unloading, quenching, annealing in an air circulation furnace, or transferring to a parking station.
Primarily used for: tempering and quenching of metal workpieces, and annealing.
Operating Temperature: Quenching furnace at 860°C, High-temperature tempering furnace at 520°C.
Material Transfer Method: Equipped with one 3D thermal treatment material handling robot.
Heating Methods: Electric heating and other methods.
Equipment Size: Customizable according to the customer's product loading capacity.
Atmosphere Protection: Available with inert gas protection to minimize oxidation of the workpiece.
