Professional R&D and production:SMT First Article TesterBy integrating CAD coordinates, BOM lists, and first piece PCB scan images intelligently, the system automatically inputs measurement data, prohibiting manual data entry to eliminate human errors and omissions. This simplifies the first piece inspection on the SMT production line, boosting inspection efficiency by 80%.
The traditional SMT first piece inspection method is not only labor-intensive and inefficient, but also lacks control throughout the inspection process, ensuring poor quality.
SMT First Article Tester: Model JCX830
Purpose:SMT line initial sample testing and measurement, in-process sample inspection, and shift change initial sample measurement and testing
Purpose:QuicklySMT first board confirmation, anti-stupidity and anti-error, shorten changeover time, enhance production efficiency.
Replace traditional manual first piece process; save labor, automatically generate test reports.
SMT First Article Tester, Technology Method and Principle:
Import PCB Assembly Data File
1、MaterialBill of Materials or List
2、Please sit.Please provide the Chinese content to be translated.CAD or XY Data
3、Pipe number diagram or scan image
Generate test programs, paired with preciseLCRMeasurementCaliper, according toBOMMeasure each component, software sets automaticallyLCRGear, automatically compares actual component values, automatically identifies with voice promptsPASSAutomatically generates the first article test report.
Advantages of JCX830:
1、Save Half the Manpower: One person can easily handle the first piece tester.Automatically calculate errors, automatically judge
2、Save over half of inspection time: Fast, effectively reduces downtime, automatically judge every second7-9A component with screen printing, non-screen printed capacitors, average1-3S/Each (specifically based on the operator's material handling speed).
3、Effectively Enhance Quality: Eliminate human errors, precision, no missed tests, based onBOMList, software automatically calculates list points, automatically computes errors, marks each test with color automatically, and records in real-time automatically.
4、Automatically Generate Reports: Reports are automatically generated upon completion of the test, and the software exports the test report automatically upon finishing the test.PDFAndEXECLTwo formats available)Real-time savingData ProtectionQuality TraceabilityCustomer Trust
5、Operation is extremely simple: importBOM、CADCoordinate and image-based generation program, import original filesBOMListCADCoordinates, high-definition scan images, and program for immediate generation, automatic verificationBOMDoes the coordinate have a duplicate with the serial number? Automatically merge.BOMAre there any discrepancies with the coordinates, and prompt for these discrepancies, automatically generateABFace programAnti-stupidity and anti-error。
6、Software supports two copies.BOM Comparison; Program-to-Program Comparison; Compare Old Programs with New BOMs and Generate a Difference Sheet.
7、Automatic gear shifting, automatic determination of test results (voice prompt)
8、Software features include user permission management, conversion between English and metric coordinate systems, coordinate correction, automatic mirroring, installation location search, substitute material display or switching, generation of process drawings, automatic optimization (block optimization, resistance-first capacitance-last optimization, etc.), random sampling of material number installation locations, and more.
9、Customized Jigs：CustomizedSMT First Article Test FixtureImported wire, gold platedClipSheet, suitable for insertion01005, 0201, Customized Test Disc.
10、Professional manufacturingSMTFirst Article Tester, self-developed, manufactured, and sold; software engineer involvedSMTProgramming SoftwareSMTIndustry software development for 15 years, secure software guaranteed.
SMT First Article Machine JCX830Compared to traditional testing methods:
Method | First Article Tester | Traditional methods | JCX830First Article Tester Advantages | Return on Investment (ROI) |
Worker | 1People | 2No Chinese content provided for translation. | Saves one person compared to traditional methods, easy to operate with newbies capable of handling it. Automatically generates pick and place process drawings (artificial drawing)0.5-6Hour(s) vary), automatic matchingBOMAndCADAre there any discrepancies in coordinates, and verify if there are issues with the original documents. | Each shift saves1Manpower savings, day and night shifts combined2Person/Day, save costs approximately monthly6000, year7.2w |
Inspection Speed | Quick! | Slow Impact on production efficiency | Enhance testing speed50%Above, save over half the time, complete the first piece testing process ahead of schedule, start production early, and shorten the waiting time. | As per two shifts, approximately change lines per shift5Each time, save on line change0.5Hourly calculation, saving a total of daily5Oversupply per month (excluding labor costs)150Hourly output |
Quality Assurance | High Reliability | Low reliability | JCX830The system displays test results in real-time, preventing missed tests, and conveniently allows for the identification of multiple issues such as incorrect materials, polarity, and orientation; traditional methods relying on manual labor are prone to errors. | Material loss due to incorrect materials is hard to quantify.Significantly enhance product quality |
Assessment Method | Automatic | Artificial | JCX830The system automatically saves measurement values and determines results, accurately reflecting the test values; whereas traditional methods require manual recording and confirmation, posing a significant risk. | Guarantee protection for customers. |
Management Complexity | Easy | More challenging | JCX830Computer storage of data programs, easily accessible when needed; traditional methods require management of paper documentsBOMAnd component bitmap, difficult to locate upon subsequent calls and cumbersome, plus it occupies space. | Simple, convenient, and quick. |
Traceability | Easy | Difficult to trace back | Differentiate between operational users and manage permissions, trace production batches and dates at any time. | Based on evidence |
Inspection Report | Automatically Generated | Manual labor | Labor-intensive and time-consuming tasks | Customer Approval |
Main Configuration and Features
First Article TesterOperation interface supports multiple languages including Chinese, English, and Japanese, industrial control host, high-performanceIntel i5 processor, 480G SSD + 1T HDD, 8GB RAM, 24-inch monitor, Windows 7 64-bit OS.
2. First article inspectionSoftware automatic identification and processingBOM information, featuring two BOM difference comparisons, automatic identification of SMT coordinate files, automatic path optimization, automatic test result assessment (with voice prompts), real-time data saving, and automatic test report generation. Reduces labor, improves efficiency, enhances quality, and supports quality traceability.
Custom 8603High precisionLCR Test Bridge20Hz-300kHzTest Frequency, 0.05% Basic Measurement Accuracy, Custom SMT First Article Test Fixtures, capable of testing 0.1P capacitors, 0.1R resistors.
