The SMT error-proofing material traceability system is divided into three major sections:

1. SMT Material Error Prevention

2. SMT PCBA Traceability

3. SMT Electronic Display Board

Expertly research, develop, produce, and sell: SMT Error-Proofing Materials System, SMT First Article Tester, SMT Automatic Feeding Machine, dedicated to SMT quality control for 15 years.

QualityBrand foundation, quality embodies character.QualityMarket assurance is guaranteed; quality is what builds a company and a brand.

SMT Error Proofing System, SMT Error Proofing Traceability System, MES System, PCBA Traceability System, SMT Electronic Board System

Purpose/Usage

Prevent operators from making material errors due to human factors, thus avoiding rework and unnecessary losses.

Operator misreads, takes, or assembles the wrong materials.,IPQCetc., without verification, etc.

Reduce transfer time and pre-schedule intelligent material preparation.

Reduce workload and stress for personnel.

Paperless operation, automatically generates electronic reports.

More automated, more intelligent, and more standardized.

Enhance direct pass rate, improve quality and efficiency.

Enhance customer trust.

Advantages of SMT Error-Proofing Material System

Support original factory barcode and QR code (no need for additional labeling)

Operator material change without scanning, missed scanning system alert (true foolproofing and error prevention)

Material quantities remaining at each station after product production, no need for further inventory.

l SMTElectronic bulletin boards, displaying production line information, with optional visualization.

Managers can view the production status of all production lines at any time, no matter where they are (remote monitoring via mobile phone)Optional accessories）

l Scanner and all server hardware are fully compatibleWIFITransmission, reception (wireless, detaching from traditional)

Scan the material tray to prompt where the material is loaded on which machine and station (pre-intelligent material preparation and sorting)

l Operator Material Change Automatic AlertIPQCServer is yellow alert.

The intelligent handheld scanner terminal can be used independently (comes with system software supporting all basic functions).

lAutomatic voice broadcast for material exchange, IPQC timely inspection

Suitable for any brand of SMD placement machine.

SMT Error-Proofing Material SystemBasic Functions:

Positioning, materials, and the flybar can be bundled to prevent errors.

Support multiple material numbers or shared materials

Supports comparison of barcode for front material tray and barcode for rear material tray.

Supports multi-user logins with different permissions for each user

Support barcodes and QR codes

Users scan their ID badges to log in, and the system can be set to automatically log out users at a specified time shift change.

Scanning Error Material with Dual Alerts: Visual and Audio

Multi-threaded program sharing, coding database (categorized as per customer needs)

Record and trace every material change, automatically generating detailed material change reports.

Simple programming, import the station table and generate the program.

SMT Error-Proofing Material SystemWithAOI Automatic Optical Inspection EquipmentSMT First Article Tester's relevance

l CompensateAOIMaterial defects not detectable by the automatic optical inspection instrument's appearance inspectionAOIVisual inspection cannot detect incorrect materials without silk-screening, such as capacitors,0402Below resistors)

l CompensateSMTFirst Article Tester orLCRBridge cannot test errors, etc. (such as sticking)1%Components, misaligned贴片5%Component due to5%Components contain:1%ComponentLCRUndetectable). Addresses the issue of undetectable capacitor withstand voltage.(As10V 25V)

SMT Error-Proofing Material System

Optional functional modules

Operator intelligent handheld scanning terminal, can be used independently (comes with system software, usually one set per production line)

2. IPQCSmart handheld scanner terminal set (usually a set for 3 to 5 production lines)

3. Computer servers (shared across all production lines)

4. Voice Broadcast, Material Broadcast, Shortage BroadcastOptional）

5. Inventory information, remaining material quantity at station details, operator material change prompt with non-scan or missed scan alert feature module (one set per production line, optional)

6. SMTElectronic Display Boards (one display per production line, summary display, optional)

7. Mobile Remote Monitoring (Manager's phone can view the production status of all production lines at any location with internet access, optional)

SMT Material Error Budget

Suppose a batch of materials is incorrect.0402A plate10000PCS；0603A plate5000PCS）：

1、Disassemble components2People, approximately costs51 business day.

2、Re-weld the correct components in place5People, approximately costs51 business day (experienced).

3. Wasted material from incorrect labeling.

4. Severely impacts shipment time

5. Severely impacts post-soldering assembly time

6. Severely affects solder joints and appearance

7. Severely affects the company's reputation

8. Severely impacts the company's credibility with customers.