The simulated screen production process is generally divided into the following steps:Raw Material Preparation: Includes the procurement and inspection of raw materials such as glass substrates, conductive films, and liquid crystals, ensuring the quality of the raw materials meets the required standards.
Edge grinding and cleaning: The glass substrate is ground to achieve smooth and even edges, followed by a cleaning process to remove dust and other impurities.
Conductive Film Coating: The conductive film is evenly coated onto the glass substrate using a coating machine, forming a conductive layer.
UVCuring: The conductive layer is cured by UV light exposure devices, ensuring a firm attachment to the glass substrate.
Color Filter Film Coating: Uniformly coat the color filter film on the glass substrate using a coating machine, tailored to screen requirements.
UVCuring: UV curing of the color filter film to enhance its adhesion and durability.
Liquid Crystal Injection: A sufficient amount of liquid crystal material is injected onto a glass plate, and then another glass plate is bonded to it, forming a liquid crystal layer.
Dotting and Bonding: The glass substrate is treated with an automatic dotting machine, followed by bonding with the liquid crystal layer to ensure there are no air bubbles or loose connections between them.
Assembly: Place the assembled screen module into a sealed container, inject an appropriate amount of an expanding agent, and isolate air entry to prevent moisture and dust.
Rigorous Testing: Each screen module produced undergoes strict functional testing and appearance inspections to ensure product quality.
Packaging and Dispatch: Ensuring the screen modules are protected from damage through appropriate packaging methods, and organizing the products for dispatch to customers.
The entire simulated screen production process must be carried out in a high-purity working environment to ensure product quality and reliability. Each step requires the coordination of specialized equipment and skilled personnel to complete the various operations.
