详情描述


Product Details:

Surface Wound: Area≥Ø 3mmFlat-bottomed hole, depth≥0.3mmLeakage detection rate0%Misreporting Rate＜2%

Longitudinal strip injury: Area≥1mm×25mm, depth≥0.3mmQuality Control Defect Rate0%Reporting Error Rate＜2%

Transverse strip injury: Area ≥2mm×25mm, Deep≥0.3mmQuality inspection failure rate0%Reporting Error Rate＜2%

Longitudinal stripe damage: Area≥1.5mm×25mmDeeply≥0.2mm，Defect rate5%Reporting rate <5%

Transverse stripe injury: Area ≥2mm×25mm, Deep≥0.3mm ，Defect detection rate10%Misreport rate <5%

Through-hole: Area≥Ø2.6mmUndetected rate0%Reporting Error Rate＜2%

Blind spot≤10mm

Product Description:

Categorized2DInspection and3DInspection.2DInspection byCCDCamera captures video images, image capture card saves video images, and performs preliminary image processing, converting the captured analog images intoA/DConverters transform into digital images; defects on the surface of steel pipes in the images are detected, and the defective areas are segmented and extracted to obtain corresponding defect images; the system server performs feature extraction and intelligent decision-making on the defect images, identifies defect types, and stores them in the data server for easy display and retrieval.3DThe inspection employs the photometric stereo method for 3D reconstruction, which primarily includes four steps: establishing the lighting model; calibrating the light source direction; calculating the surface normal vectors based on the calibrated light source direction and image information; and integrating the surface normal vectors to compute depth values.

Product Features:

1. Automatic Alarm Classification: High detection rate and accurate classification are no longer purely comparative methods based on equivalent quantities.

2. High detection sensitivity: Can detect small cracks, pits, and minor defects with high sensitivity

3. Full inspection types: cracks in all directions, dents, folds, knots, bumps, and scratches, etc.

4. Defect continuous automatic detection, with fast detection speed0-180m/min

Automated recognition and analysis of surface defects on pipes for oil, boiler pressure vessels, nuclear power, chemical industry, automotive, hydraulic, and other pipe materials, fully replacing manual visual inspection.

Product Details:

Unique 2D+3D imaging technology

Defect continuous automatic detection;

Testing speed: 10-180 m/min faster.

Comprehensive testing types, high detection sensitivity.

Equipment Features:

Suited for complex modern steel industry production environments and industrial settings, capable of replacing visual inspections. Surface inspection technology based on machine vision enables continuous, automatic detection, classification, and recording of surface defects on steel pipes.

2D+3D detection technology with high sensitivity and fast detection speed of ≥ 180m/min. Defects are displayed intuitively: showing quantity, size, position, and type of defects.

Operation is simple and maintenance is convenient; the detection system can directly guide production based on surface defect information without the need for manual identification.