详情描述
Clean various heat exchangers, condensers, industrial pipelines, boilers, and steam power plant economizers. GlanChem partnership ensures reliability.
Jining Greentech Chemical Technology Co., Ltd. (简称 Jining Greentech Cleaning Co.) was established in 2010 and is a professional company specializing in cleaning various industrial heat exchange equipment. The company has comprehensive business philosophy and the capability to develop industrial equipment cleaning technologies, undertaking cleaning services for industrial, private enterprise, corporate chemical equipment, power plant equipment, condensers, boilers, and boiler air preheaters; as well as air conditioning and heat exchange equipment cleaning. We also handle cleaning of machinery and chemical equipment, and descaling of refrigeration and heating equipment.
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Jining Green Cleaning Company stocks dozens of cleaning machines ranging from 10mpa to 250mpa and over a dozen chemical cleaning pump stations. Our main services include power plants, chemical factories, oil refineries, food factories, corporate entities, heating equipment, etc. The company also offers long-term industrial heat exchanger cleaning and solution design services to industry clients.
Our company has newly acquired domestic cleaning machines and imported cleaning equipment. We have hired experienced technical specialists in the cleaning industry to standardize and normalize the cleaning of heat exchange equipment.
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Chemical Cleaning and Scale Removal Process:
Recirculating Closed Loop Cleaning
Recirculating cleaning utilizes two existing parallel deslagging pipelines to form a circuit, creating a recirculation system with the cleaning pump station. A solution of a certain concentration of acidity is added, which circulates through the sludge water pipes for cleaning. As the acid washing decreases to a certain level, acid is continuously replenished. For short-distance single sludge water pipelines, if conditions permit, a temporary pipeline can be laid to form a recirculation circuit for cleaning. This process must be carried out during shutdown, and it is complex and costly.
Preliminary Cleaning
No two gray pipes can form a loop during cleaning; only single-pipe open-loop cleaning is allowed. The method involves connecting one end of the gray pipe to the cleaning unit, continuously preparing a certain concentration of cleaning solution in the dosing tank, and then injecting it into the gray pipe continuously or intermittently. This process requires the addition of cleaning equipment during shutdown, which increases costs.
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Continuous Operation Cleaning
The process involves continuously injecting a certain amount of acidic solution while the ash pipe is operating normally without interruption, simultaneously introducing a certain amount of ash pipe operation cleaning inhibitor and pipeline cleaning descaler for open-loop cleaning. The primary function of the cleaning aid is to promote the reaction between the acidic solution and the ash scale at a certain concentration and flow rate, while also increasing its solubility in water and reducing the occurrence of air blockage, ensuring the quality of ash pipe cleaning.
The procedure is: Before cleaning, first estimate the required acid amount based on the total scale in the pipeline. Then, calculate the acid addition rate and the flow rate of the ash conveying pipe by considering the gray water flow rate and acidity. During cleaning, take a sample at the front end of the ash pipe every 30 minutes to test the acidity and strictly control it by adjusting the acid flow rate. In the later stage of cleaning, take a sample at the end of the ash pipe every 15 minutes to test the pH value. The cleaning can be deemed complete when the pH value reaches a certain level and remains unchanged for 30 minutes.
2. High-pressure water jet cleaning equipment
High-pressure water jet cleaning offers advantages such as high efficiency, low cost, non-damaging to workpieces, environmental friendliness, ease of operation, and safety.
Advantages of high-pressure water technology include:
(1) Excellent Cleaning Quality - The high-pressure water jet cleaning of pipe and heat exchanger bores can completely remove scale and blockages inside, revealing the metal substrate. With its immense energy and supersonic movement, the high-pressure water jet is fully capable of destroying tough scale and blockages, yet it has no damaging effect on metal.
Due to the pressure of high-pressure water being less than the compressive strength grade of metal, high-pressure cleaning will not damage the substrate being cleaned.
(2) Fast Cleaning Speed: Due to the combined crushing effects of water jet washing, wedge splitting, shearing, and grinding, scale can be quickly broken and removed, making the cleaning speed several to ten times faster than traditional chemical methods, sandblasting, ball-blasting, simple mechanical, and manual methods.
Additionally, parts cleaned with high-pressure water jetting do not require secondary cleaning; however, after chemical cleaning, the surface must be rinsed with clean water.
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(3) No Environmental Pollution: Since high-pressure water jet cleaning uses pure water as the medium, it does not generate a large amount of dust like sandblasting, shot blasting, or simple mechanical cleaning, which can pollute the air and harm health. It also does not produce a large amount of waste liquid like some chemical cleaning methods, which can contaminate rivers, soil, and water quality. The water jet cleaning with pure water as the medium is odorless, tasteless, and non-toxic. After atomization, it can also reduce the dust concentration in the work area, lowering atmospheric dust from 80mg/m³ with other methods to below the national safety standards, thus causing no pollution.
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Pipe Scale
(1) Classified by chemical composition, they can be categorized into carbonate scale, sulfate scale, silicate scale, and mixed scale. The main components of carbonate scale are calcium carbonate and magnesium carbonate; the main components of sulfate scale and silicate scale are calcium sulfate and silicate compounds, respectively; mixed scale is mostly a mixture of the aforementioned three types of scales.
(2) Categorized by physical properties, there are two types: scale that is firmly adhered to the pot shell and tube walls, and sediment that is loosely textured and easily detached.
Lime scale primarily forms due to the salts like calcium and magnesium in the boiler feed water, which precipitate and adhere to the metal surface upon heating. Lime scale has a very low thermal conductivity, about 2 to 5 times that of ordinary steel. When lime scale accumulates on the boiler's heating surface, it significantly worsens the heat transfer efficiency and affects the boiler's performance; it can easily cause metal materials to burn due to localized overheating, potentially leading to pipe explosion accidents; it also accelerates galvanic corrosion, causing pipeline lime scale corrosion and speeding up the damage to the heating surface. Once lime scale forms, it should be promptly removed using mechanical or chemical methods.
Heat Exchanger and Refrigeration Equipment Cleaning - Choose GreenChem for Reliability
