详情描述

Clean various heat exchangers, condensers, industrial pipelines, boilers, and steam power plant condensers. Glan Chemical Co., Ltd. offers guaranteed cooperation.

Jining Greentech Chemical Technology Co., Ltd. (简称 Jining Greentech Cleaning Co.) was established in 2010 and is a professional company specializing in cleaning various industrial heat exchange equipment. The company has comprehensive business philosophy and the capability to research and develop industrial cleaning technologies. We undertake cleaning services for industrial, private enterprise, and corporate chemical equipment, power plant equipment, condensers, boilers, and boiler air preheaters; as well as air conditioning and heat exchange equipment cleaning. We also handle cleaning of mechanical and chemical equipment, and scaling removal for refrigeration and heating equipment.

Jining Grean Cleaning Co. boasts dozens of cleaning machines with pressure ranges from 10MPa to 250MPa and over a dozen chemical cleaning pump stations. Our primary services are to power plants, chemical factories, oil refineries, food processing plants, corporate entities, heating equipment, and more. The company also provides long-term industrial heat exchanger cleaning and solution design services to clients in the industry.

Our company has newly acquired domestic cleaning machines and imported cleaning equipment. We have hired experienced technical specialists in the cleaning industry to standardize and regulate the cleaning of heat exchange equipment.

Chemical Cleaning Scale Removal Process

Recirculating closed-loop cleaning

Recirculating cleaning utilizes two existing parallel ash piping lines to form a loop, creating a recirculation system with the cleaning pump station. A certain concentration of acidic solution is added, which circulates through the ash water pipes for cleaning. As the acid washing reaches a certain level, the acidic solution is continuously replenished. For short-distance single ash water pipelines, if conditions permit, a temporary pipeline can be laid to form a recirculation loop for cleaning. This process must be carried out while the system is shut down, and it is complex and costly.

Open path cleaning

No two ash pipes can form a loop during cleaning; only single-pipe open circuit cleaning is allowed. The method involves connecting one end of the ash pipe to the cleaning unit, continuously preparing a certain concentration of cleaning solution in the liquid mixing tank, and then injecting it into the ash pipe continuously or intermittently. This process requires the addition of cleaning equipment during shutdown, which increases costs.

Continuous cleaning without shutdown

The process involves continuously injecting a certain amount of acidic solution while the ash pipeline is operating normally without interruption, simultaneously adding a specific quantity of ash pipeline operation cleaning inhibitor and pipeline cleaning descaler for open-circuit cleaning. The primary function of the cleaning aids is to promote the reaction between the acidic solution and the ash scale at a certain concentration and flow rate, while also increasing its solubility in water and reducing the occurrence of air blockage, ensuring the quality of ash pipeline cleaning.

Operation procedure: Before cleaning, estimate the required acid quantity based on the total scale in the pipeline. Then, calculate the acid addition rate and the flow rate of the descaling agent and pipeline cleaner by considering the sludge water flow and acidity. During the cleaning process, collect and test the acidity at the sampling point at the front end of the sludge pipe every 30 minutes, and strictly control the acidity by adjusting the acid flow rate. In the later stage of cleaning, test the pH value at the end of the sludge pipe every 15 minutes. When the pH value reaches a certain level and remains unchanged for 30 minutes, the cleaning process can be deemed complete.

2. High-pressure water jet cleaning equipment
High-pressure water jet cleaning offers advantages such as high efficiency, low cost, non-damaging to workpieces, environmental friendliness, ease of operation, and safety.
The advantages of high-pressure water technology include:

(1) Excellent Cleaning Quality: High-pressure water jet cleaning of pipeline and heat exchanger bores can thoroughly remove scale and obstructions from inside the pipes, revealing the metal itself. The high-pressure water jet, with its immense energy and supersonic speed, is fully capable of destroying tough scale and obstructions without causing any damage to the metal.

Since the pressure of high-pressure water is less than the compressive strength grade of metal, high-pressure cleaning will not damage the base material being cleaned.

(2) Fast Cleaning Speed - Due to the combined crushing effects of water jet washing, splitting, shearing, and grinding, scale can be quickly broken and removed, making the cleaning process several to ten times faster than traditional chemical methods, sandblasting, ball-shotting, simple mechanical, and manual methods.

Additionally, parts cleaned with high-pressure water jetting do not require a secondary cleaning process; whereas, after chemical cleaning, the surface needs to be rinsed with clean water.

(3) No Environmental Pollution: Since high-pressure water jet cleaning uses pure water as the medium, it does not generate a large amount of dust like sandblasting, shot blasting, or simple mechanical cleaning, which can pollute the atmosphere and harm health. It also does not produce a large volume of waste liquid like some chemical cleaning methods, which can contaminate rivers, soil, and water quality. The water jet cleaning with pure water as the medium is odorless, tasteless, and non-toxic. After atomization, it can also reduce the dust concentration in the work area, lowering atmospheric dust from 80mg/m³ with other methods to below the national safety standards, thus causing no pollution.


3. Pipe Scale

(1) Classified by chemical composition, they can be categorized into carbonate scale, sulfate scale, silicate scale, and mixed scale, etc. The main components of carbonate scale are calcium carbonate and magnesium carbonate; the main components of sulfate scale and silicate scale are calcium sulfate and silicate compounds, respectively.

(2) Categorized by physical properties, there are two types: hard scale that firmly adheres to the pot shell and pipe walls, and soft sediment that is loose and easily detached.
Lime scale primarily forms due to the salts, such as calcium and magnesium, in the boiler feedwater that precipitate and adhere to the metal surface upon heating. Lime scale has a very low thermal conductivity, approximately 2-5 times that of ordinary steel. The accumulation of lime scale on the boiler's heating surface significantly impairs heat transfer efficiency and affects the boiler's performance; it can also cause metal materials to burn out due to local overheating, potentially leading to pipe explosion accidents; it accelerates galvanic corrosion, causing pipeline lime scale corrosion, and speeding up the damage to the heating surface. Once lime scale forms, it should be removed promptly using either mechanical or chemical methods.

Heat Exchanger & Refrigeration Equipment Cleaning - Choose GreenChem for Confidence