详情描述

Clean various heat exchangers, condensers, industrial pipelines, boilers, and steam power plant condensers. Greentech Chemicals offers guaranteed cooperation.

Jining Green Chemical Technology Co., Ltd. (abbreviated to Jining Green Cleaning Co.) was established in 2010 and is a professional company specializing in the cleaning of various industrial heat exchange equipment. The company boasts a comprehensive business philosophy and the capability to research and develop industrial cleaning technologies. We undertake cleaning services for industrial, private enterprise, and corporate chemical equipment, power station equipment, condensers in power plants, boilers, and boiler air preheaters; as well as air conditioning cleaning, heat exchange equipment cleaning, and the cleaning of machinery and chemical equipment. Additionally, we handle the cleaning of refrigeration equipment and heating equipment for scale removal.
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Jining Greentech Cleaning Co. offers dozens of cleaning machines with various models ranging from 10MPa to 250MPa, as well as more than a dozen chemical cleaning pump stations. Our main services include power plants, chemical factories, oil mills, food factories, enterprises and institutions, heating equipment, etc. The company also provides long-term industrial heat exchanger cleaning and solution design services for industry clients.

Our company has newly acquired domestic cleaning machines and imported cleaning equipment. We have hired experienced technical specialists in the cleaning industry, enabling the cleaning of heat exchange equipment to be standardized and regulated.

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Chemical Cleaning Scale Removal Process

Recirculating Closed Loop Cleaning

Recirculating cleaning utilizes two existing parallel descaling pipelines to form a loop, creating a recirculation system with the cleaning pump station. A solution of a certain concentration of acidity is added, which circulates through the sludge water pipes for cleaning. As the acidity washes down to a certain level, acid is continuously replenished. For short-distance single sludge water pipelines, if conditions permit, a temporary pipeline can be laid to form a recirculation loop for cleaning. This process must be carried out while the system is shut down, and it is complex and costly.
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Breakaway Cleaning

No two ash pipes can form a loop during cleaning; only single-pipe open-loop cleaning is allowed. The method involves connecting one end of the ash pipe to the cleaning unit, continuously preparing a specific concentration of cleaning solution in the mixing tank, and then injecting it into the ash pipe continuously or intermittently. This process requires the addition of cleaning equipment during shutdown, resulting in higher costs.

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Continuous cleaning without shutdown

The process involves continuously injecting a certain amount of acidic solution while the ash pipe is operating normally and not shut down, simultaneously adding a specific quantity of ash-pipe running cleaning inhibitor and pipeline descaling agent. This is an open-circuit cleaning method. The primary function of the cleaning aids is to promote the reaction between the acidic solution and the ash scale at a certain concentration and flow rate, while also increasing its solubility in water and reducing the generation of air blockages, ensuring the quality of ash-pipe cleaning.

The procedure is as follows: Before cleaning, first estimate the required acid amount based on the total scale in the pipeline. Then, calculate the acid addition rate and the flow rate of the descaling agent and pipeline cleaning agent based on the sludge water flow rate and acidity. During cleaning, take a sample at the front end of the sludge pipe every 30 minutes to test the acidity and strictly control it by adjusting the acid flow rate. In the later stage of cleaning, take a sample at the end of the sludge pipe every 15 minutes to test the pH value. When the pH value reaches a certain level and remains unchanged for 30 minutes, the cleaning can be considered complete.
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2. High-pressure water jet cleaning equipment
High-pressure water jet cleaning offers advantages such as high efficiency, low cost, non-damaging to workpieces, environmental friendliness, ease of operation, and safety.
Advantages of high-pressure water technology include:

(1) Excellent Cleaning Quality - The high-pressure water jet cleaning method effectively removes all scaling and blockages from pipelines and heat exchanger bores, revealing the metal substrate. With its immense energy and supersonic speed, the high-pressure water jet can completely destroy hard scaling and blockages without causing any damage to the metal.

High-pressure water cleaning will not damage the base material being cleaned, as the pressure is less than the compressive strength grade of the metal.
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(2) Fast Cleaning Speed: Due to the combined fracturing actions of water jetting, wedging, shearing, and grinding, scaling can be quickly broken and removed, making the cleaning process several to tens of times faster than traditional chemical methods, sandblasting, simple mechanical, and manual methods.

Additionally, parts cleaned with high-pressure water jetting do not require secondary cleaning; however, after chemical cleaning, the surface must be rinsed with clean water.
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(3) No Environmental Pollution: As high-pressure water jet cleaning uses pure water as the medium, it does not generate a large amount of dust like sandblasting, shot blasting, or simple mechanical cleaning, which can pollute the atmosphere and harm health. It also does not produce a large amount of waste liquid like some chemical cleaning methods, which can contaminate rivers, soil, and water quality. The water jet cleaning with pure water as the medium is odorless, tasteless, and non-toxic. After atomization, it can also reduce the dust concentration in the work area, lowering atmospheric dust from 80mg/m³ with other methods to below the national safety standards, thus causing no pollution.

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Pipe Scale

(1) Classified by chemical composition, they can be categorized into carbonate scale, sulfate scale, silicate scale, and mixed scale, etc. The main components of carbonate scale are calcium carbonate and magnesium carbonate; the main components of sulfate scale and silicate scale are calcium sulfate and silicate compounds, respectively; mixed scale is usually a mixture of the above three types of scales.
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(2) Categorically classified by physical properties, there are two types: water scale that is firmly adhered to the pot shell and tube walls, and sediment that is loosely textured and easy to detach.
Lime scale primarily forms due to the salts like calcium and magnesium in the boiler feed water that precipitate and adhere to the metal surface upon heating. The thermal conductivity of lime scale is very low, approximately 2 to 5 times that of ordinary steel. Lime scale deposited on the boiler's heating surface greatly deteriorates heat transfer efficiency, affecting the boiler's performance; it can easily lead to metal material damage due to localized overheating, even causing pipe explosion accidents; it also accelerates galvanic corrosion, leading to pipeline lime scale corrosion and speeding up the deterioration of the heating surface. Once lime scale forms, it should be promptly removed using mechanical or chemical methods.

Heat exchanger and refrigeration equipment cleaning, choose Greentech Chemicals for reliability.