Boiler Cleaning Company, Jinan Tianqiao, Shandong

Clean various heat exchangers, condensers, industrial pipelines, boilers, and steam power plant condensers — Glan Chemicals guarantees cooperation.

Jining Green Chemical Technology Co., Ltd. (简称 Jining Green Cleaning Co.) was established in 2010 and specializes in cleaning various industrial heat exchange equipment. The company boasts comprehensive business philosophy and the capability to develop industrial equipment cleaning technologies. We undertake cleaning services for industrial, private enterprise, and corporate chemical equipment, power station equipment, condensers at power plants, boilers, and boiler air preheaters; as well as air conditioning cleaning, heat exchange equipment cleaning, and cleaning of machinery and chemical equipment. We also handle the cleaning and scaling removal of refrigeration and heating equipment.

Jining Grean Cleaning Company stocks dozens of cleaning machines ranging from 10mpa to 250mpa, and over a dozen chemical cleaning pump stations. Our main services are provided to power plants, chemical factories, oil mills, food factories, corporate entities, heating equipment, and more. The company also offers long-term industrial heat exchanger cleaning and design solutions to industry clients.

Our company has newly acquired domestic cleaning machines and imported cleaning equipment. We have hired experienced technical specialists in the cleaning industry to achieve standardized and standardized cleaning of heat exchange equipment.

Chemical Cleaning Scale Removal Process

Recirculating Closed-loop Cleaning

Recirculation cleaning utilizes two original parallel ash line pipes to form a loop, creating a circulation system with the cleaning pump station. A certain concentration of acidic solution is added, which circulates and cleans within the ash water pipes. As the acid cleaning decreases to a certain level, the acidic solution is continuously replenished. For short-distance single ash water pipelines, if conditions permit, a temporary pipeline can be laid to form a circulation loop for cleaning. This process must be carried out while the system is shut down, and it is complex with higher costs.

Preliminary Cleaning

No two ash pipes can form a loop during cleaning; only a single ash pipe can be used for open circuit cleaning. The method involves connecting one end of the ash pipe to the cleaning unit, continuously preparing a certain concentration of cleaning solution in the mixing tank, and then injecting it into the ash pipe continuously or intermittently. This process requires additional cleaning equipment during shutdown, which increases costs.

Non-stop cleaning

The process involves continuously injecting a certain amount of acidic solution while the ash pipe is operating normally without interruption, simultaneously adding a specific quantity of ash-pipe running cleaning inhibitor and pipeline descaling agent. This is an open-circuit cleaning method. The primary function of the cleaning aids is to promote the reaction between the acidic solution and the ash scale at a certain concentration and flow rate, while also increasing its solubility in water, reducing the occurrence of airlock, and ensuring the quality of ash-pipe cleaning.

The procedure is as follows: Before cleaning, first estimate the required acid amount based on the total scale in the pipeline. Then, calculate the acid addition rate and the flow rate of the descaling agent and pipeline cleaner by considering the sludge flow rate and acidity. During cleaning, take a sample at the front end of the sludge pipe every 30 minutes to test the acidity and strictly control it by adjusting the acid flow rate. In the later stage of cleaning, take a sample at the end of the sludge pipe every 15 minutes to test the pH value. When the pH value reaches a certain level and remains unchanged for 30 minutes, the cleaning can be deemed complete.

2. High-pressure water jet cleaning machinery
High-pressure water jetting is used for cleaning, offering advantages such as high efficiency, low cost, non-damaging to workpieces, non-polluting the environment, easy operation, and safety.
High-pressure water technology boasts the following advantages.

(1) Excellent Cleaning Quality: High-pressure water jet cleaning of pipelines and heat exchanger bores can thoroughly remove scale and blockages inside, revealing the metal substrate. With immense energy and traveling at supersonic speeds, the high-pressure water jet is fully capable of destroying tough scale and blockages without causing any damage to the metal.

Since the pressure of high-pressure water is less than the compressive strength grade of metal, high-pressure cleaning will not damage the base material being cleaned.

(2) Fast Cleaning Speed: Due to the combined action of jet washing, wedge splitting, shearing, and abrasive cutting, scale can be quickly broken and removed, making the cleaning speed several to ten times faster than traditional chemical methods, sandblasting and shot peening, simple mechanical, and manual methods.

Components cleaned with high-pressure water jetting do not require secondary cleaning; however, after chemical cleaning, the surface must be rinsed with clean water.

(3) No Environmental Pollution: As high-pressure water jet cleaning uses pure water as the medium, it does not generate large amounts of dust like sandblasting or simple mechanical cleaning, which can pollute the atmosphere and harm health. It also does not produce large quantities of waste liquid like some chemical cleaning methods, which can contaminate rivers, soil, and water quality. The water jet cleaning with pure water as the medium is odorless, tasteless, and non-toxic. After atomization, the emitted jet can also reduce the dust concentration in the work area, lowering atmospheric dust from 80mg/m³ using other methods to below the national safety standards, thus causing no pollution.

Pipe Scale

(1) Classified by chemical composition, they can be categorized into carbonate scale, sulfate scale, silicate scale, and mixed scale, etc. The main components of carbonate scale are calcium carbonate and magnesium carbonate; the main components of sulfate scale and silicate scale are calcium sulfate and silicate compounds, respectively.

(2) Classified by physical properties, there are two types: scale that is firmly adhered to the pot shell and pipe walls, and sediment that is loosely textured and easily detached.
Scale primarily forms due to the salts like calcium and magnesium in the boiler feedwater, which precipitate and adhere to the metal surface upon heating. The thermal conductivity of scale is very low, approximately 2 to 5 times that of ordinary steel. Scale deposited on the boiler's heating surface significantly worsens the heat transfer efficiency, affecting the boiler's performance; it can easily lead to the deterioration of metal materials due to localized overheating, potentially causing pipe explosion accidents; it also accelerates galvanic corrosion, leading to pipeline scale corrosion and speeding up the damage to the heating surface. Once scale forms, it should be promptly removed using mechanical or chemical methods.

Heat exchanger and refrigeration equipment cleaning, choose Green Chemical Industry for reliability.