Black Liquor Evaporator Cleaning in Shandong, Dezhou

Clean various heat exchangers, condensers, industrial pipelines, boilers, and steam power plant condensers. Glan Chemical Co., Ltd. offers reliable cooperation.

Jining Green Chemical Technology Co., Ltd. (abbreviated to Jining Green Cleaning Co.) was established in 2010 and specializes in cleaning various industrial heat exchange equipment. The company boasts comprehensive business philosophy and the capability to research and develop industrial cleaning technologies. We undertake cleaning services for industrial, private enterprise, and corporate chemical equipment, power plant equipment, condensers, boilers, and boiler air preheaters; as well as air conditioning and heat exchange equipment cleaning. We also handle cleaning of mechanical and chemical equipment, and scaling removal for refrigeration and heating equipment.
Black Liquor Evaporator Cleaning in Shandong Dezhou

Jining Grean Cleaning Co. offers a variety of cleaning machines ranging from 10mpa to 250mpa, with dozens in stock, as well as over a dozen chemical cleaning pump stations. Our primary services include power plants, chemical factories, oil refineries, food processing plants, corporate entities, and heating equipment. Additionally, the company has been providing industrial heat exchanger cleaning and solution design services to industry clients for the long term.

Our company has newly acquired domestic cleaning machines and imported cleaning equipment. We have hired experienced technical specialists in the cleaning industry to achieve standardization and regularization of heat exchanger cleaning. Cleaning of the black liquid evaporator in Shandong Dezhou.

Chemical cleaning descaling process:

Recirculating Closed Loop Cleaning

Recirculating cleaning utilizes two original parallel ash pipelines to form a loop, creating a circulation system with the cleaning pump station. A certain concentration of acidic solution is added, which circulates within the ash water pipeline for cleaning. As the acid washing decreases to a certain level, the acidic solution is continuously replenished. For short-distance single ash water pipelines, if conditions permit, a temporary pipeline can be laid to form a recirculation loop for cleaning. This process must be carried out during shutdown, and it is complex and costly.

Breakbulk Cleaning

No two grey pipes should form a loop during cleaning; only a single grey pipe should be used for open-circuit cleaning. The method involves connecting one end of the grey pipe to the cleaning unit and continuously preparing a specific concentration of cleaning solution in the mixing tank, then injecting it into the grey pipe continuously or intermittently. This process requires additional cleaning equipment to be installed during shutdown, which increases the cost.

Black Liquid Evaporator Cleaning in Shandong Dezhou

Continuous cleaning without downtime

The process involves continuously injecting a certain amount of acidic solution while operating the ash conveying pipes, simultaneously adding a certain amount of ash conveying pipe cleaning inhibitor and pipeline descaling agent. This is an open-loop cleaning process. The main function of the cleaning aids is to promote the reaction between the acidic solution and the ash scale at a certain concentration and flow rate, while also increasing its solubility in water and reducing the occurrence of air blockages, ensuring the quality of ash pipe cleaning.

The procedure is as follows: Before cleaning, first estimate the required acid amount based on the total scale in the pipeline. Then, calculate the acid addition rate and the flow rate of the descaling agent and pipeline cleaning agent based on the sludge water flow rate and acidity. During the cleaning process, take a sample at the front end of the sludge pipe every 30 minutes to test the acidity and strictly control it by adjusting the acid flow rate. In the later stage of cleaning, take a sample at the end of the sludge pipe every 15 minutes to test the pH value. When the pH value reaches a certain level and remains unchanged for 30 minutes, the cleaning can be considered complete.
Black Liquor Evaporator Cleaning in Shandong Dezhou

2. High-pressure water jet cleaning equipment
High-pressure water jet cleaning offers advantages such as high efficiency, low cost, non-damaging to workpieces, environmental friendliness, ease of operation, and safety.
The high-pressure water technology boasts the following advantages.

(1) Excellent Cleaning Quality: High-pressure water jet cleaning of pipeline and heat exchanger bores can thoroughly remove scale and obstructions from the inside, revealing the metal substrate. The high-pressure water jet, with its immense energy and supersonic speed, is fully capable of destroying tough scale and obstructions without causing any damage to the metal.

Since the pressure of high-pressure water is less than the compressive strength grade of metal, high-pressure cleaning will not damage the base material being cleaned.

(2) Fast Cleaning Speed: Due to the combined crushing effects of water jet washing, splitting, shearing, and grinding, scaling can be quickly broken and removed, several to ten times faster than traditional chemical methods, sandblasting, shot peening techniques, simple mechanical, and manual cleaning methods.

Components cleaned with high-pressure water jetting do not require secondary cleaning; however, after chemical cleaning, the surface needs to be rinsed with clean water.
Black Liquor Evaporator Cleaning in Shandong, Dezhou

(3) No Environmental Pollution: Since high-pressure water jet cleaning uses pure water as the medium, it does not produce a large amount of dust like sandblasting, shot blasting, or simple mechanical cleaning, which can pollute the atmosphere and harm health. It also does not generate a large volume of waste liquid like some chemical cleaning methods, which can contaminate rivers, soil, and water quality. The water jet cleaning with pure water as the medium is odorless, tasteless, and non-toxic. After atomization, it can also reduce the dust concentration in the work area, lowering atmospheric dust from 80mg/m³ with other methods to below the national safety standards, thus causing no pollution.

Black Liquor Evaporator Cleaning in Shandong, Dezhou

Pipe Scale

(1) Classified by chemical composition, they include carbonate scale, sulfate scale, silicate scale, and mixed scale, etc. The main components of carbonate scale are calcium carbonate and magnesium carbonate; the main components of sulfate scale and silicate scale are calcium sulfate and silicate compounds, respectively; mixed scale is usually a mixture of the above three types.

Black Liquor Evaporator Cleaning in Shandong Dezhou

(2) Classified by physical properties, there are two types: hard scale that firmly adheres to the pot shell and tube walls, and loose sediment that is easy to detach.
Lime scale primarily forms due to the salts like calcium and magnesium in the boiler feed water, which precipitate and adhere to the metal surface upon heating. Lime scale has a very low thermal conductivity, approximately 2 to 5 times that of ordinary steel. When lime scale accumulates on the boiler's heat transfer surface, it severely degrades the heat transfer efficiency and affects the boiler's performance; it can easily cause metal materials to burn due to local overheating, even leading to pipe explosion accidents; it accelerates galvanic corrosion, causing pipeline lime scale corrosion, and speeding up the damage to the heat transfer surface. Once lime scale forms, it should be promptly removed using mechanical or chemical methods.

Heat Exchanger & Refrigeration Equipment Cleaning - Choose Green Chemicals for Confidence