In the production process of metal extrusions, reducing the breakage rate is a key objective, as it contributes to increased production efficiency and product quality. Here are some suggestions to help lower the breakage rate of metal extrusions:

Selected raw materials: The raw materials possess superior physical and chemical properties, enabling them to better adapt to various stresses during the processing, thereby reducing the rate of damage.

Strengthen Raw Material Inspection: Prior to production, conduct stringent quality checks on raw materials to ensure there are no defects or impurities. This can be achieved through methods such as visual inspection, chemical analysis, and mechanical performance testing.

Enhancing Production Process Quality: Optimizing the production process ensures that parameters such as temperature, pressure, and speed are maintained within reasonable limits during manufacturing. This minimizes material deformation and damage during processing.

Select appropriate equipment and tools: Choose machinery and tools suitable for processing metal non-standard materials, such as high-precision cutting machines and grinding machines. Additionally, regularly maintain and service the equipment to ensure they remain in optimal working condition.

Enhancing Employee Training: To improve employees' proficiency in the processing technology of metal alloys, enabling them to master various processing methods and techniques with ease. Additionally, reinforcing safety awareness training is crucial to prevent damage caused by improper operations.

Establish a Rational Production Plan: Develop a production schedule based on market demand and production capacity. Avoid overproduction to prevent material accumulation and waste, thereby reducing the rate of damage.

Established Quality Management System: Implemented a stringent quality management system to monitor and manage all stages of the production process. Address and rectify issues promptly to prevent their expansion and recurrence.

Employing Advanced Detection Technologies: Utilizing state-of-the-art detection techniques such as ultrasonic and X-ray inspection for quality control of metal alloys. This enables the timely identification of defects and potential hazards within the materials, thereby preventing damage.