绒毛 toy processing significantly enhances the appearance, texture, and quality of toys, which is why many toy companies require high-quality toy绒毛 processing. What issues might arise in绒毛 toy processing that could affect toy quality?

The toy plush processing industry demands strict quality control; any oversight can lead to the following processing issues:

Down Density Issue:

If the density of the plush fibers is uneven, it has a significant impact on the appearance of toy products. If the toy plush processing density is too high, the surface of the plush fabric will not only feel harder but also the cost will increase accordingly. If it's too sparse, the effect will show through the base color paste, and the texture will be unpleasant, thereby affecting color variation issues. Therefore, controlling the density of plush fibers in toy plush processing is crucial, with the key being to ensure even and stable glue application and uniform shedding of fibers.

Velvet Color Difference Issue:

Color variation is a sensory perception, often initially judged by human visual assessment. Subsequently, the color difference is confirmed by matching against the D65 light within a color box. Generally, the first thing to check is whether there is a change in color, followed by any color bias, and whether it matches the reference sample. If not, production cannot commence. Only when the color is confirmed can production proceed, otherwise, it may affect the appearance of the toy products.

Velvet Adhesion Issue:

Toys, often subject to handling, demand high velour adhesion, particularly JIS durability (dry abrasion, wet abrasion, solvent abrasion). Since these products are produced using the electrostatic velour principle, ensuring the fibers are securely attached requires meticulous handling of adhesive, density, temperature, and humidity during the toy velour processing stage.

Leather Quality Concerns:

In addition to the several more significant issues with plush processing, the quality of toy plush is of utmost importance. Any occurrences of spots, pulled threads, water leakage, creases, poor sizing, imprints, or skipped prints are indicative of substandard plush quality and necessitate corresponding improvements.