Product Principle Introduction
Current Analysis of Cooling Water System
Current issues with the cooling water system may include:
1. Long-term scaling in heat exchangers (condensers) leads to reduced heat exchange efficiency, resulting in high-temperature alarms, carbonization of lubricating oil, decreased lifespan, and easy damage to oil pumps.
2. Long-term scaling and rusting in the pipeline can lead to corrosion and perforation of the pipes, as well as cause the water quality in the entire circulation system to turn yellow.
3. Cooling towers or water pools may experience scaling, algae, and sedimentation, necessitating shutdown for cleaning and replacement of recirculating water.
These phenomena directly impact the production efficiency and lifespan of production equipment, indirectly increasing the production costs for enterprises.
Limescale's impact on production
· Molding cycle lengthens
· Impact on product's cooling efficiency
· Deforming rubber sealing parts
·Accelerate the oxidation and deterioration of lubricating oils
·Resulting in reduced component work quality
Product Principle Description
Utilizes physical methods, without disassembly or altering the existing system, and without the need for water replacement, thereby saving water costs. Continuously operates online around the clock to resolve issues of rust and scale in the cooling water circuit for users.
High-frequency Variable Frequency Electrolysis
Innovative high-frequency, variable-frequency water electrolysis technology, transforming normal water into reduced water. The small molecule reduced water is widely recognized for its strong penetration and solubility. The intelligent descaling machine utilizes high-frequency, variable-frequency principles to disperse and refine water molecules into neutral small molecule reduced water. The refined water possesses strong solubility and penetration, capable of penetrating into the scale and rust layers in pipes and equipment, gradually loosening and detaching them, and then re-dissolving them back into the water.
Electrode Scale Absorber
Scale and rust are dissolved, allowing positively charged ions (Ca2+, Mg2+) to be flushed out with the circulating water in the system and adsorbed on the outer network of electrodes (cathode), forming crystalline compounds of calcium and magnesium. This removes the primary scaling factors (Ca2+, Mg2+) from the system, reduces water hardness, and cleans the system more effectively. Moreover, the adsorption capacity of the吸附装置 is significantly greater than the scaling that can form in pipes, fundamentally resolving the scaling issue in the circulating water system.
Cooling System Maintenance Analysis
Project Handling Method | Discontinued | Washing Method | Change water | Maintain | Number of people | Overall Time Spent |
Labor and chemical processing | The production equipment needs to be stopped. | 1. Descaling Agent (utilizing industrial strong acids and alkalis for corrosion) 2. Brush and metal bars for condenser flushing 3. Add rust inhibitors, algae removers, etc. | After chemical addition, the system needs to circulate for a period, then discharge all the water and refill with fresh water. | Monthly shutdown and staff deployment for water topping and replacement required | 2-3 people | 6 to 48 hours |
Smart Scale Remover | The equipment does not need to stop production. | High-frequency Variable Frequency Electrolytic Physical Method 2. Electrode Scale Removal | No water change required; extracts scaling ions (Ca2+, Mg2+) from recirculating water, reducing hardness. | Perform scale cleaning for the electrode external network every two weeks or once a month. | 1 person | 10 minutes to 20 Minute |
Stable production and lifespan analysis of heat exchange equipment
During the hot season, the cooling circulating water system experiences severe evaporation and concentration, which accelerates scaling within the system. Heat exchangers in production equipment are prone to scaling due to their high-temperature locations. Without proper and professional treatment, equipment may trigger high-temperature alarms and shut down.
The continuous decline in heat exchange efficiency significantly reduces the lifespan of the equipment and fails to adequately ensure production stability.
Utilizing an intelligent descaling machine, it effectively removes scale and rust from the cooling water system, enhancing cooling efficiency, ensuring production stability, and extending the lifespan of the equipment.
Customer Use Cases
Before and After Comparison
After 34 days of using the intelligent descaling machine, a comparison of the condenser before and after:
Injection Molding Machine Cooler Copper Tube Comparison: Same Position, Before and After
Water quality changes at the same location:
