Product Principle Introduction
Current Analysis of Cooling Water System
Current cooling water system may encounter the following issues:
1. Long-term scaling in heat exchangers (condensers) leads to reduced heat exchange efficiency, resulting in high-temperature alarms, carbonization of lubricating oil, reduced lifespan, and easy damage to oil pumps.
2. Long-term scaling and rusting of pipelines can lead to corrosion and perforation of the pipes, as well as cause the water quality in the entire circulation system to turn yellow.
3. Cooling towers or water pools may develop scale, algae, and sediment, requiring shutdown for cleaning and replacement of the circulating water.
These phenomena will directly impact the production efficiency of the enterprise and the lifespan of production equipment, indirectly increasing the production costs for the enterprise.
Lime scale's impact on production
· Molding cycle lengthens
·Impact on product's cooling efficiency
·Cause rubber sealing parts to deform
· Accelerate the oxidation and deterioration of lubricating oils
· Resulting in reduced component performance quality
Product Principle Description
Utilizes physical methods without disassembly or altering the existing system; no water change required, saving water costs; operates 24/7 to continuously address issues like rust and scale in the cooling water circuit for users.
High-frequency Variable Frequency Electrolysis
Innovative high-frequency, variable-frequency water electrolysis technology, transforming regular water into reduced water. Widely recognized, reduced water with small molecules boasts strong penetration and solubility. The intelligent scale remover utilizes high-frequency, variable-frequency principles to disperse and refine water molecules, converting them into neutral small-molecule reduced water. The refined water exhibits enhanced solubility and penetration, capable of penetrating into the scale and rust layers within pipes and equipment, gradually loosening and removing them, and then dissolving them back into the water.
Electrode Scale Absorber
Scale and rust are dissolved, allowing positively charged ions (Ca2+, Mg2+) to flow out with the circulating water in the system and get adsorbed on the external grid of the electrodes (cathode), forming crystalline compounds of calcium and magnesium. This removes the main scaling factors (Ca2+, Mg2+) from the system, reduces water hardness, and cleans the system. Moreover, the adsorption capacity of the adsorption unit is significantly greater than the ability of scale to form within the pipes, fundamentally solving the problem of scale in the circulating water system.
Cooling System Maintenance Analysis
Project Handling Method | Discontinued | Cleaning Method | Change water | Maintain | Number of people | Total Time Spent |
Labor, chemical processing | Production equipment needs to be shut down. | 1. Descaling agent (using industrial strong acids and bases for corrosion) 2. Brush and metal rods for condenser flushing 3. Add rust inhibitors and algaecides, etc. | After chemical dosing, the system should circulate for a period and then discharge all the water before refilling with fresh water. | Monthly shutdown required for water replenishment and staff dispatch | 2-3 people | 6 to 48 hours |
Smart Scale Cleaning Machine | The equipment does not require production downtime. | High-frequency variable-frequency electrolytic physical method 2. Electrode scale absorber | No water change required; extracts scaling ions (Ca2+, Mg2+) from recirculating water, reducing hardness. | Perform descaling of the electrode external network every two weeks or once a month. | 1 person | 10-20 minutes Minute |
Stable production and life analysis of heat exchange equipment
During the hot season, the cooling circulating water system experiences severe evaporation and concentration, which accelerates scaling. Heat exchangers in production equipment are at high-temperature areas, making them more prone to scaling. Without proper and professional treatment, it may lead to high-temperature alarms and shutdowns of the equipment.
The continuous decline in heat exchange efficiency significantly reduces the lifespan of the equipment and fails to ensure the stability of production.
Utilizing an intelligent descaling machine can effectively remove scale and rust from the cooling waterway system, enhance cooling efficiency, ensure production stability, and prolong the lifespan of the equipment.
Customer Usage Cases
Before and After Comparison
After 34 days of using the intelligent descaling machine, a comparison of the condenser before and after:
Injection Molding Machine Chiller Copper Tube Comparison: Before and After Same Position
Water quality change at the same location:
