详情描述

Features of High-Speed Precision Welded Pipe Production Line:

High precision: shaft跳动≤0.02 mm, ensuring stable equipment operation.

2. Fast speed: Ensures weld quality meets ASME standards; when using material 304 16*0.6 mm, the speed reaches 10 m/min.

3. High yield rate: Over 98%.

4. Comprehensive recording and preservation of production line data, enabling traceability of the welding current, solid solution power, current, frequency, etc., for each steel pipe, all of which can be recorded in real-time.

5. Features one-touch start/stop functionality.

6. Perforation alarm and automatic water shutdown feature.


Product Introduction:

1. Stainless Steel Industrial Pipe Bending Machine

Primarily used for industrial stainless steel pipes, due to the maturity of stainless steel welding technology, it has replaced seamless pipes in many fields. Applied in heat exchangers, sanitary fluid tubes, automotive exhaust pipes, petrochemicals, construction materials, steel pipe applications, and chemical equipment.

2. Industrial Control Valve Features:

High precision in pipe manufacturing, stable performance, high yield rate, fully automated, easy to operate, durable, sturdy machine, continuous production, high efficiency, minimal material waste, low production cost.

3. Automated Production Process

Opening➡Cut➡Stockholder➡Steel Strip Cleaning➡Edge Trim Import➡Shaping➡Weld Tracking➡Welding (with protective box)➡Weld Leak Detection➡Weld Straightening➡Flattening➡Automatic Polishing➡Initial Diameter Setting➡Stabilization Bright Heat Treatment➡Final Diameter Setting➡Eddy Current Testing➡Coding➡Synchronization Sawing/Coiling➡Automatic Cutting

Continuous molding process, fine structure, easy operation


Process improvement and innovative design:

1. We've redesigned the control panel into segmented design. After welding, we apply an annealing process to relieve stress, ensuring that subsequent processing doesn't distort. A final plane grinding is performed after milling to maintain the machine's accuracy within 0.01-0.02 mm.

2. Under the premise that the machining accuracy of the stand roll frame is guaranteed, we have innovatively designed a structure similar to the horizontal frame. Bearings are installed at both ends of the shaft, with a U-shaped fixed shaft to ensure the shaft remains vertical without deformation. The roller inner hole and shaft are fixed with a tension sleeve. This solves the issue of "eight-shaped" deformation in the stand roll frame under stress.

We offer clients comprehensive tube production lines and product solutions for manufacturing high-standard welded tube products that meet American standards ASTM A249, A269, A270, A312, and Chinese standards GB151, GB12771, HG20537.1-4, as well as DIN German standards and ISO standards. We provide an integrated service that includes sharing production processes with clients and offering factory planning solutions.


Specific Parameters:

Material: 300 series, 400 series, 2205 Duplex Steel, Nickel Alloys

Outside Diameter Range: Φ6-325mm

Wall thickness range: 0.4-10 mm

Production Efficiency: 1-15 m/min