No matter how advanced an automatic winding machine is, it will only realize its full potential when used correctly. For manufacturers new to automatic winding machines, a common issue they encounter is the machine breaking the wire during winding. What's going on? Let's find out below:

Winding machine parameter settings error

For beginners, setting the wrong parameters on winding machines is quite common, and setting the speed of an automatic winding machine too fast often leads to frequent breakage.

2. Maintenance was not performed adequately

In accordance with standard operating procedures for winding machines, it is mandatory to conduct regular maintenance on fully automatic winding machines. Failure to do so may result in machine malfunctions. For instance, if the 5S standard is not met, the wire may get沾 onto other objects, leading to breakage issues during high-speed winding. Additionally, long-term lack of lubrication may cause insufficient lubricity in the winding module, potentially resulting in frequent breakages.

Material Usage Error

This situation of picking the wrong materials is not actually a problem with the fully automatic winding machine; it is a factory management issue. For instance, if the wire strands picked are smaller than specified, the tensile force they can withstand is also reduced. With the normally set parameters and well-adjusted equipment, there will be no match, leading to potential wire breakage.