Servo Pressing Machine Working Principle
The Pinjaling Servo Press is a device powered by an AC servo motor, which converts rotational force into vertical motion via a high-precision ball screw. It manages pressure through a pressure sensor mounted at the front of the drive section and controls speed position with an encoder. It applies pressure to the workpiece simultaneously to achieve the desired processing. It can control pressure, stop position, drive speed, and stop time at any time. It enables a full-process closed-loop control of press force and insertion depth in pressure assembly operations. The entire press process is divided into five stages: quick advance, detection, pressing, holding pressure, and return.
Advantages:
ISO9001,TS16949Compliance with standard requirements.
Assemble the mainboard to connect the computer host, data storage and upload become faster and more convenient, enabling traceability of product assembly data, in compliance with
3、 Real-time collection, analysis, and record saving of assembly data; data collection frequency up to1000Next/Second. Press fit system control
1、 High precision equipment, energy-saving and environmentally friendly.
2、 A variety of press-fit modes available: pressure control, position control, and multi-segment control options.
4、 The software features an envelope line function, which allows for the setting of product load or displacement ranges as required. If real-time data
Equipment outside the scope will automatically trigger an alarm.Real-time identification of defective products, achieving online quality control.
5、 Computer host with equipment configurationWindowsOperating System: The control interface in the pressure fitting control system allows for free switching between English and Chinese.
6、 Optimized press-fitting process based on specific product requirements.
7、 Features comprehensive and accurate process records and analysis functions.(Curves have an amplifying effect,Traversal functions)
8、 Multiple data format exports,EXCEL、WORD,Data can be conveniently imported.SPCWaiting for data analysis system.
9、 Self-diagnostic function: In the event of a malfunction, the servo press function can display error messages and provide solutions, for convenience
Quickly identify and resolve issues.
10Multi-functionalI/OCommunication Interface: This interface allows for communication with external devices, facilitating seamless integration into automated systems.
Application Fields:
Automotive engine parts, drive shafts, steering gears, and other components with precise press fitting
Precision assembly of electronic products
Precision assembly of core components for imaging technology
Precision Press Fit Applications for Electric Motor Bearings
Precision pressure testing, including spring performance testing
Automated Assembly Line Application
Aerospace Core Component Press Fit Applications
Electric tool assembly
Applications requiring precise pressure assembly
Design Features:
Equipment Main Body: Four-post structure frame, workbench with solid-plate reinforcement; The body is made of aluminum alloy frame with acrylic panels, and the base features a high-strength welded frame with powder-coated sheet metal; Carbon steel parts are treated with hard chrome plating and oiling for rust prevention. Frame Structure: Utilizes a four-post structure, simple, reliable, with strong load-bearing capacity, minimal deformation under load, and is one of the stable, widely applicable frame structures.
SParameters Overview of Type Intelligent Servo Pressing Machine
