Servo Pressing Machine Working Principle
The Pinjialing Servo Press is driven by an AC servo motor, converting rotational force into vertical direction via high-precision ball screw. It manages pressure with a pressure sensor mounted at the front of the drive section and controls speed with an encoder. This device applies pressure to the workpiece to achieve the processing goal. It can control pressure, stop position, drive speed, and stop time at any time. It can achieve a full-process closed-loop control of press-fitting force and insertion depth during pressure assembly operations, dividing the entire press-fitting process into five stages: rapid advance, detection, press-fitting, pressure holding, and return.
Advantages:
ISO9001,TS16949Compliance with standard requirements.
Assemble mainboards to connect with computer hosts, enabling faster and more convenient data storage and upload. Achieve traceability of product assembly data, in compliance with
3、 Software real-time collection, analysis, and record preservation of assembly data; data collection frequency up to1000Next/Second. Pressing system control
1、 High precision equipment, energy-saving and environmentally friendly.
2、 Diverse press-fit modes available: selectable pressure control, position control, and multi-step control.
4、 Software features an enveloping line function, allowing for the setting of product load range or displacement range as required. If real-time data
Equipment out of scope will trigger automatic alarms.Real-time identification of defective products, achieving online quality control.
5、 Computer system with equipment configurationWindowsOperating System, freely switch between English and Chinese in the pressure control system's operation interface.
6、 Optimized press-fitting process according to specific product requirements.
7、 Features comprehensive and accurate process records and analysis functions.(Curves have an amplifying effect,Traversal functions)
8、 Multiple data formats export,EXCEL、WORD,Data can be easily imported.SPCData Analysis System Awaiting
9、 Self-diagnostic function: In the event of a malfunction, the servo press function can display error messages and suggest solutions for convenience.
Quickly identify and resolve issues.
10Multi-functionalI/OCommunication Interface: This interface allows for communication with external devices, facilitating easy integration into fully automated systems.
Application Fields:
Automotive engine parts, drive shafts, steering gears, etc., precision press-fitted
Precision assembly of electronic products
Precision assembly of core components for imaging technology
Precision Press Fit Applications for Motor Bearings
Precision pressure testing including spring performance tests
Automated Assembly Line Applications
Aviation and aerospace core component press fit applications
Electric Tool Assembly
Other applications requiring precise pressure assembly
Design Features:
Equipment Main Frame: Four-column structural frame, with a solid plate workbench addition; The body is constructed with an aluminum alloy frame and acrylic panels, while the base features a high-strength welded frame with painted metal panels; Carbon steel parts are treated with hard chrome plating and oiling for rust prevention. Frame Structure: Utilizes a four-column structure, which is simple, reliable, has strong load-bearing capacity, minimal deformation under load, and is one of the stable and widely applicable frame structures.
SParameters Overview of Type Intelligent Servo Pressing Machine
