Servo Pressing Machine Working Principle
The Pinjialing Servo Pressing Machine utilizes AC servo motor drive, converting rotational force into vertical direction via high-precision ball screw. It manages pressure with a pressure sensor mounted at the front of the drive section and controls speed with an encoder. It applies pressure to the workpiece simultaneously to achieve the desired processing. It can control pressure, stopping position, driving speed, and stopping time at any time. It can implement a full-process closed-loop control of pressing force and insertion depth during pressure assembly operations, dividing the entire pressing process into five stages: quick forward, detection, pressing, holding pressure, and return.
Advantages:
ISO9001,TS16949Compliance with standard requirements.
Assemble the mainboard to connect the computer host, enabling faster and more convenient data storage and upload. Achieve traceability of product assembly data, in compliance with
3、 Real-time collection, analysis, and record saving of press fitting data; data collection frequency up to1000Next/Seconds. Press-fit system control
1、 High precision and energy-saving with environmental protection.
2、 Diverse press-fit modes available: Optional pressure control, position control, and multi-segment control.
4、 The software features an envelope line function, which allows for the setting of product load or displacement ranges as required. If real-time data
Out-of-range equipment automatically triggers an alarm.Real-time identification of defective products, achieving online quality control.
5、 Computer system with device configurationWindowsOperating System: The control interface in the pressure fitting control system can switch between English and Chinese freely.
6、 Optimized assembly process based on specific product requirements.
7、 Features comprehensive and accurate operational process records and analysis functions.(Curves have an amplifying effect,Traversal functions)
8、 Multiple data format exports,EXCEL、WORD,Data can be easily imported.SPCData Analysis System Awaiting
9、 Self-diagnostic function: In case of equipment failure, the servo press function can display error messages and suggest solutions for convenience.
Quickly identify and resolve issues.
10Multi-functionalI/OCommunication Interface: This interface allows for communication with external devices, facilitating easy integration into fully automated systems.
Application Fields:
Automotive engine parts, drive shafts, steering gears, etc., with precise press-fitting
Precision assembly of electronic products
Precision assembly of core components for imaging technology
Precision Press Fit Applications for Motor Bearings
Precision pressure testing, including spring performance testing
Automated Assembly Line Applications
Aerospace Core Component Press Fit Applications
Electric tool assembly
Other applications requiring precise pressure assembly
Design Features:
Equipment Main Body: A four-column structural frame with a solid-wood workbench; the body is constructed with aluminum alloy framing and acrylic panels, while the base features a high-strength welded frame with powder-coated sheet metal; carbon steel components are treated with hard chrome plating and oiling for rust prevention. Frame Structure: Utilizes a four-column structure, simple, reliable, with strong load-bearing capacity and minimal deformation, making it one of the stable and widely applicable frame structures.
SOverview of Type Intelligent Servo Pressing Machine Parameters
