Servo press machine working principle
The Pinjialing Servo Pressing Machine is driven by an AC servo motor, converting rotational force into vertical direction through high-precision ball screw. It manages pressure with a pressure sensor mounted at the front of the drive section and controls speed with an encoder. It applies pressure to the workpiece simultaneously to achieve the processing goal. It can control pressure, stop position, drive speed, and stop time at any time. It can achieve a full-process closed-loop control of pressing force and insertion depth in pressure assembly operations, dividing the entire pressing process into five stages: quick forward, detection, pressing, holding pressure, and return.
Advantages:
ISO9001,TS16949Conformity to standard requirements.
Assemble the mainboard to connect the computer host, data storage and upload become faster and more convenient, enabling traceability of product assembly data, in compliance with
3、 Real-time collection, analysis, and record saving of press-fitting data, with a data collection frequency as high as1000Next/Second. Press fit system control
1、 High precision equipment, energy-saving and environmentally friendly.
2、 Diverse press-fit modes available: selectable pressure control, position control, and multi-stage control.
4、 The software features an envelope line function, which allows for the setting of product load or displacement ranges as required. If real-time data
Equipment outside the scope will automatically trigger an alarm.Real-time identification of defective products, achieving online quality control.
5、 Computer system with equipment configurationWindowsOperating system, the control interface in the installed control system can switch between English and Chinese freely.
6、 Optimized press-fitting process according to specific product requirements.
7、 Features comprehensive and accurate process records and analysis functions.(Curves have an amplifying effect,Traverse functions)
8、 Multiple data format exports,EXCEL、WORD,Data can be conveniently imported.SPCWaiting for data analysis system.
9、 Self-diagnostic function: In the event of a malfunction, the servo press function can display error messages and suggest solutions for convenience.
Quickly identify and resolve issues.
10Multi-functionalI/OCommunication Interface: This interface allows for communication with external devices, facilitating easy integration into automated systems.
Application Fields:
Automotive engine parts, drive shafts, steering gears, etc., with precise press-fitting
Precision assembly of electronic products
Precision assembly of core components for imaging technology
Precision Press Fit Applications for Motor Bearings
Precision pressure testing including spring performance testing
Automated Assembly Line Application
Aerospace Core Component Press Fit Applications
Electrical tool assembly
Other applications requiring precise pressure assembly
Design Features:
Equipment Main Body: Consists of a four-column structure frame, with a solid board worktable addition; the body is made of aluminum alloy frame with acrylic panels, and the base features a high-strength welded frame with painted sheet metal; carbon steel parts are treated with hard chrome plating, oiling, and other rust prevention measures. Frame Structure: Utilizes a four-column structure, which is simple, reliable, has strong load-bearing capacity, minimal deformation, and is one of the stable and widely applicable frame structures.
SParameters Overview of Type Intelligent Servo Pressing Machine
