Six Ways to Increase the Speed of Yamaha SMT Machines

Section One: Improved Structure of SMT Machines

By utilizing a dual-track system, one track can be used for PCB mounting while the other delivers boards, thereby reducing PCB transportation time and the idle time of the mounting head.

2. Multi-assembly Head Combination Technology

The structure now features double-headed and four-headed arch frames, both utilizing simultaneous dual-end drives to prevent the cantilever beam effect and reduce the mechanical stabilization time.

3. Modular multi-unit structure, emphasizing the installation speed per unit area.

Section II: Soldering Head and Nozzle Technology

A multi-nozzle structure features up to 30 nozzles on a single mounting head, offering high stability and flexibility, capable of mounting components ranging from 0201 and 01005 to 30mm x 30mm QFPs.

III. Rapid Detection Technology

Laser and CCD Integration: Dual Camera System - Sheet-type components and large-sized ICs are separately inspected for rapid image acquisition and circuit conversion.

Section 4: Sports-Driven and Linear Motor Technology

By employing fuzzy control technology, the movement is segmented into three phases—“slow, fast, slow”—shaped like an "S," making it both "gentle" and rapid.

A patented linear motor featuring high positioning accuracy, high repeatability accuracy, high speed, and high acceleration, capable of rapid stabilization (up to 55ms), low operating current, and high-precision control.

V. Software Technology

A variety of PCB files can be directly optimized into SMT program files, reducing manual programming time. Suitable for machine fault self-diagnosis systems and large-scale production integrated management systems, it can operate intelligently.

Six: Feeder Technology

The intelligent feeding nozzle's feeding method can shorten component replacement time and reduce manual errors. It allows for continuous feeding without downtime, features a dual-belt feeding system, and has a large capacity. Some SMT machines can reach a capacity of 256 8mm feeding nozzles, enabling bulk feeding.