详情描述

TYA Series Vacuum Oil Filtering Machine for Lubricants

One、Usage:

The TYA series vacuum oil purifier is mainly used in mining, metallurgy, cement, petroleum, railway, machinery, chemical industry, textiles, instruments, and other industrial departments. It processes various types of lubricating oils, hydraulic oils, engine oils, industrial gear oils, refrigerating oils, compressor oils, bearing oils, quenching oils, vacuum pump oils, rolling oils, heat treatment oils, diesel, and kerosene. Each type of equipment has specific technical requirements and standards for oils, and corresponding configurations have been made for each variety. It significantly contributes to the purification and regeneration of various industrial lubricating oils that have been contaminated or degraded, extending the maintenance cycle and service life of equipment, and reducing production costs.

TYA series vacuum oil purifiers effectively remove contaminants from oil products such as moisture, gases, and mechanical impurities, enhancing the oil's kinematic viscosity, flash point, and emulsifying properties. They rapidly restore the oil to the required operational performance, approaching or meeting the relevant standards.

Two、Features:

1. Strong impurity removal capability; large area, deep-seated precision filter materials can remove fine particles from oil, while equipped with a strong magnetic filter to remove ferrous impurities.

2. Dehydration and degassing system, utilizing three-dimensional evaporation technology and multi-level oil-water separation techniques, quickly separating moisture and gases from the oil.

3. The heating system features an optimized pipeline design, ensuring even heating and stable oil temperature.

4. Precision filtration system with multi-stage filtering for enhanced density and high dirt-holding capacity. Effectively removes impurities from oil and features an automatic detection function for filter element contamination.

5. Automatic temperature control system, automatic liquid level control system, automatic pressure protection system, and superior configuration ensure high-performance equipment operation.

6. Online oil filtering, capable of unattended operation; running status indicated by indicator lights.

7. User-friendly design, low noise, easy to operate, long maintenance intervals, low energy consumption, and cost-saving operation.

8. The entire unit is equipped with interlocked safety protection, where the oil filling and heating systems are interlocked to prevent adverse effects from improper operation.

9. Equipped with filter element change indicator and filter element saturation shutdown device.

10. Equipped with a leakage and overload protection shutdown device to safeguard the motor.

11. Equipped with phase sequence and phase loss protection, as well as a sudden shutdown safety mechanism.

Optional Modes：

1. Optional PLC intelligent control, touch screen operation, and dynamic display available as per customer requirements.

2. Optional online moisture detection instrument

3. Optional water ring vacuum pump available.

4. The complete machine structure can be made into mobile, fixed, trailer, fully enclosed, awning, canvas tent, and open styles.

※ Dimensions, shape, and technical specifications are for reference only and may vary slightly with the continuous development of the product. Please refer to the actual item.

Section 4: Workflow

During operation, the vacuum oil purifier first introduces the contaminated oil into the primary filter to remove larger mechanical impurities. The oil is then heated by an electric heater, reducing its viscosity through temperature increase. Subsequently, through a series of actions including spraying, flash vaporization, and atomization, the moisture in the oil is converted from a liquid to a vapor state, condensed back into liquid droplets through the gas pipeline, and expelled. At this point, the oil is pumped through the oil pipeline and filtered by a secondary filter and a precision filter, resulting in oil free of impurities and moisture. This oil meets the standards for recycled oil use and can be reused, thus saving oil costs. For deep purification and filtration, the oil can be introduced into a regeneration tank to regenerate degraded oil, removing acid value, soaps, and pigments. Refer to Figure 1 for the workflow (the de-acidification unit is optional.)

Section 5: Schematic Diagram of Vacuum Filtration Oil Machine