详情描述

TYA Series Vacuum Filtration Oil Purifier

One、Usage:

The TYA series vacuum oil purifier is mainly suitable for various industrial departments such as mining, metallurgy, cement, oil, railroads, machinery, chemical industry, textile, and instrumentation. It processes various types of lubricating oils, hydraulic oils, diesel engine oils, industrial gear oils, refrigerating oils, compressor oils, bearing oils, quenching oils, vacuum pump oils, rolling oils, heat treatment oils, diesel, kerosene, and more. Given the differing technical requirements and standards for oils used in various equipment, each device is equipped with corresponding configurations. It significantly contributes to the purification and regeneration of various contaminated and deteriorated industrial lubricating oils, extends the maintenance cycle and service life of equipment, and reduces production costs.

TYA series vacuum oil purifiers effectively remove contaminants from oils such as moisture, gases, and mechanical impurities, enhancing the oil's kinematic viscosity, flash point, and emulsifying properties. This allows the oil to quickly restore to the required performance levels, approaching or meeting the relevant standards.

Two、Features:

1. Strong impurity removal capability; large-area, deep-layer precision filter materials can remove fine particles from oil, while a strong magnetic filter is also equipped to remove ferrous impurities.

2. Dehydration and degassing system, utilizing three-dimensional evaporation technology and multi-level oil-water separation techniques, quickly separates moisture and gases from the oil.

3. The heating system features an optimized pipeline design for even heating and stable oil temperature.

4. Precision filtration system with multi-stage filtration for enhanced density and high dirt-holding capacity. Effectively removes impurities from oil and features an automatic detection function for filter element contamination.

5. Automatic temperature control system, automatic liquid level control system, automatic pressure protection system, and superior configuration ensure high-performance operation of the equipment.

6. Online oil filtering, can operate unattended, with operational status indicated by indicator lights.

7. User-friendly design, low noise, easy operation, long maintenance intervals, low energy consumption, saving operational costs.

8. The entire unit is equipped with interlocked safety protection, where the oil filling and heating systems are interlocked to prevent adverse effects caused by incorrect operation.

9. Equipped with a filter core replacement indicator and a filter core saturation shutdown device.

10. Equipped with a leakage and overloading shutdown device to protect the motor.

11. Equipped with phase sequence and phase loss protection, as well as a sudden shutdown safety mechanism.

Optional Mode：

1. Optional PLC intelligent control, touch screen operation, and dynamic display available according to customer requirements.

2. Optional online moisture detection instrument

3. Optional water ring vacuum pump available.

4. The entire structure can be made in a portable, fixed, trailer, fully enclosed, awning, canvas canopy, and open style.

※ The appearance, dimensions, and technical specifications of the equipment are for reference only and may slightly vary with the continuous development of the product. Please refer to the actual item.

Section 4: Workflow

During operation, the vacuum oil purifier first passes the contaminated oil through an initial filter to remove larger mechanical impurities. The oil then enters an electric heater where it is heated to reduce viscosity. Through a series of actions including spraying, flash evaporation, and atomization, the water in the oil transitions from a liquid to a vapor state, condenses through the gas pipeline, and is then expelled as liquid droplets. At this point, the oil is pumped through the oil pipeline and filtered by a secondary filter and a precision filter, resulting in oil free of impurities and water. This oil meets the standards for reuse as recycled oil, thereby saving oil costs. For deep purification and filtering, the oil can be introduced into a regeneration tank to regenerate degraded oil, removing acidic values, soaps, and pigments. Refer to Figure 1 for the process flow (the de-acidification unit is configured as needed.)

V. Schematic Diagram of Vacuum Oil Filter Machine