Product Description

Summary

The ED0618 Battery Early Warning Online Monitoring System is an online battery monitoring and automatic maintenance system designed to meet the needs of UPS, EPS, DC power supplies, communication power supplies, and other systems. It can perform monitoring and alarm functions for battery group voltage, battery current, individual battery voltage, individual battery internal resistance, battery environmental temperature, negative electrode temperature of battery cells, battery voltage balance, remaining capacity, and discharge duration. It can automatically balance the voltage of the battery pack. It is used for online monitoring of 2V, 6V, and 12V batteries.

Product Applications:

In systems such as communication equipment, secondary power equipment, and power equipment, battery packs are crucial energy storage devices, ensuring uninterrupted power supply to communication and power equipment. However, improper management of battery packs, such as overcharging, over-discharging, and battery aging, can lead to battery damage or a significant drop in capacity (even if only one battery performs poorly, it can severely impact the performance of the entire pack), thereby affecting the normal power supply of the equipment. Therefore, timely and reliable巡回 inspections of the battery packs are of great importance for maintaining the normal operation of communication system equipment.
 

Many power system users who lack battery testing and maintenance plans have learned a costly lesson: during power outages, the system fails to sustain operation for even a few minutes and becomes paralyzed. The root cause of this severe consequence lies with the battery. Many power system users have realized that real-time monitoring of the battery can help identify potential dangers early on. Therefore, establishing a comprehensive, effective, and regular maintenance and testing program for the battery is crucial. In the long run, it not only ensures the safe operation of the system but also helps save substantial maintenance costs and avoid unnecessary losses.
 

Most "maintenance-free" batteries have a shorter lifespan than anticipated.

After installation, the battery may not be managed by a dedicated person.

Manual inspection is challenging, data analysis requires professional expertise;

Many situations do not meet the conditions for regular discharge inspections.

High risk associated with battery discharge testing.

The daily inspection costs for unmanned stations are very high.

◆ Most battery monitoring systems only collect battery voltage, failing to reflect issues.

◆ The UPS with "Battery Management Function" did not detect individual batteries.
 

The ED0618 Battery Early Warning Online Monitoring System is designed to grasp the actual operating status of the battery during operation, ensuring that the battery can provide sufficient backup power. Its main significance includes: improving the usage conditions of the battery, extending its service life; understanding the current status of the battery, particularly the capacity degradation; addressing battery issues promptly to avoid equipment failure after power outages; avoiding unnecessary battery replacements, reducing replacement costs; lowering on-site maintenance costs for batteries; and facilitating centralized monitoring and network management.

Product Alias:

Battery Online Monitoring System, Battery Monitoring System, Real-time Monitoring and Warning System, Battery Warning Online Monitoring System - Battery Warning Online Monitoring System Manufacturer - Battery Warning Online Monitoring System Price - Battery Warning Online Monitoring System Model - Battery Warning Online Monitoring System Selection

 
Battery Warning Online Monitoring System Selection, Battery Warning Online Monitoring System Price, Battery Warning Online Monitoring System Manufacturer, Battery Warning Online Monitoring System Manual, Battery Warning Online Monitoring System Wiring Method, Battery Warning Online Monitoring System Model, Battery Warning Online Monitoring System Site, Battery Warning Online Monitoring System Verification, Battery Warning Online Monitoring System Principle
 
Shinwa Fu Power, a professional manufacturer and supplier of electrical testing equipment, specializes in the production of battery early warning online monitoring systems. With a rich selection of products, models, and types, we offer 20 years of expertise in professional electrical testing equipment. Choose Shinwa Fu Power for your battery early warning online monitoring system needs, and create a masterpiece in power testing equipment.

Product Features

Product Features:

Online Inspection Feature:

ED0618 Battery Warning Online Monitoring System real-time monitoring of battery packs includes: operating status, group terminal voltage, charge/discharge current, single cell voltage, single battery negative electrode temperature, voltage balancing, battery pack capacity, and discharge sustainable time.

Online internal resistance detection function:

The ED0618 Battery Early Warning Online Monitoring System performs online resistance testing for each battery cell. The battery online monitoring system utilizes DC resistance online testing technology, featuring high-speed point capture, multiple protection, and self-check functions. Therefore, it effectively resolves the technical challenge of accurately measuring battery internal resistance online, safely, and precisely. The testing process does not require disconnecting the charger from the battery bank, thereby not affecting the normal operation of the DC system. The test is not affected by charger ripple or external environmental interference, ensuring accurate and stable data measurement.

Online Automatic Balancing Maintenance Function:

ED0618 Battery Warning Online Monitoring System with Online Automatic Equalization Maintenance Function: Automatically inspects the voltage of each individual battery while the battery is in float charging state, and supplements charging for batteries below the set float charging voltage (long-term under-charging) in stages, while discharging over-charged batteries individually to relieve the over-charging state; Ensures voltage equilibrium during battery float charging, keeping each battery active at all times. Effectively prevents battery dehydration due to long-term over-charging or sulfation due to long-term under-charging, while solidifying the battery, improving the energy absorption ratio, thereby extending the backup time and service life of the battery bank. Breaks the "bucket principle," so that even with failing batteries, it will no longer affect the performance of other batteries. Also provides a consistent "starting point" test platform for capacity and internal resistance tests during routine maintenance.

Online Automatic Pulsed Activation Maintenance Feature:

The ED0618 battery early warning online monitoring system automatically provides positive and negative pulse currents to underperforming individual cells in float charging state for online activation. This activates the crystallization of internal electrode plates and the precipitation of sulfuric acid in the battery, preventing sulfation due to long-term float charging and eliminating safety hazards caused by internal issues.

Single-cell battery online temperature detection function:

The ED0618 battery early warning online monitoring system features the ability to monitor battery voltage, internal resistance, and internal temperature. Its installation, maintenance, and connection are extremely convenient. Its main performance far surpasses that of other manufacturers, placing it at the forefront of the industry.

Anomaly Alert Function:

ED0618 Battery Early Warning Online Monitoring System alerts for power failure, parameters such as total voltage, current, individual negative pole temperature, individual voltage, internal resistance, battery capacity, and discharge sustainable time exceeding thresholds.

Verification Discharge Maintenance Function

1) The ED0618 battery early warning online monitoring system can remotely control the online charging and discharging module, enabling online charging and discharging of battery packs for energy-saving and environmental protection. It allows setting four verification discharge termination conditions (total voltage, single cell voltage, discharge capacity, discharge time). Upon reaching any set condition, it can separately store verification discharge and charging data for easy analysis. After the battery pack discharge is complete, it automatically switches to online charging. The designed charging mode is "constant current → (equilibrium charging voltage) constant voltage and decreasing current → (automatically switch to) trickle charging float," offering fast charging speed, high charging recovery efficiency, no need for manual monitoring, no risk of overcharging during extended charging periods, and ensures the battery's service life.
2) The ED0618 battery early warning online monitoring system can remotely control the dummy load module for discharge, allowing selection of different hourly rates and setting up to four verification discharge termination conditions (total voltage, individual cell voltage, discharge capacity, discharge time). Upon reaching any set condition, it can store the verification discharge data separately for easy analysis and processing.

Rapid capacity estimation and remaining capacity monitoring feature:

The ED0618 battery warning online monitoring system establishes a scientific battery remaining capacity (SOC) mathematical model by combining ampere-hour (AH) metering, internal resistance method, Kalman filter method, etc. Through a short discharge period of approximately 10 minutes, it simultaneously inputs relevant data such as voltage, current, temperature, and charge/discharge duration into the mathematical model to rapidly and accurately estimate the remaining capacity of the battery pack.

Switching Quantity:

The ED0618 battery early warning online monitoring system can control the on/off of air conditioners, generators, and the opening/closing of access doors, displaying the data center's information in real-time at the monitoring center. It features 6-way switch outputs.

Data Storage Function:

The local host of the ED0618 battery early warning online monitoring system is equipped with an 8G solid-state hard drive with a USB interface. Charging data, discharging data, and alarm process data are categorized and stored separately, facilitating data retrieval and analysis. The storage space can potentially store at least one year's worth of monitoring data.

Data Analysis and Reporting Features:

The ED0618 battery early warning online monitoring system is equipped with a powerful supervisory control and analysis software. It performs systematic analysis of monitoring and detection data, plotting total voltage, single battery voltage, charging/discharging current curves, and capacity histograms. It can analyze the health performance and discharge capacity of battery packs, accurately identify underperforming batteries. It also analyzes and calculates the steady current and voltage precision, as well as ripple coefficient, of the battery charging status, providing a basis for charger performance analysis and maintenance.
The ED0618 battery early warning online monitoring system can manually or automatically generate various data reports that meet customer requirements. Systems with supervisory computer real-time monitoring can also automatically generate a "Monthly Monitoring and Maintenance Report" in WORD format monthly and save it in the folder specified by the user.

Data transmission and networking capabilities:

The ED0618 battery early warning online monitoring system features LAN (Ethernet) and RS485 data transmission interfaces for remote network monitoring.

Product Features

ED0618 Modular Design of Battery Early Warning Online Monitoring System, each local host can monitor 2 groups, with each group up to 256 battery data points. Each collection module is responsible for the data collection of 12 batteries. The system can perform online monitoring and maintenance for any voltage level of VRLA or lithium iron phosphate battery packs. The modular solution offers greater flexibility in configuration and easier, faster installation.
 

The ED0618 battery early warning online monitoring system's maintenance module is equipped with a dip switch, allowing for flexible numbering without a fixed code, making installation and maintenance quick and convenient.
 

Display and Indications: Equipped with a 7-inch color touch LCD screen, the screen visually displays the battery operating status, automatic maintenance status, equipment storage status, and various operating parameters and alarm records. The panel features indicator lights for power supply, equipment failure, and limit alarm.

Parameter Settings: The equipment features local and remote reset, modification, and deletion of basic system data. Parameters can be set locally or remotely accessed and configured.

Alarm Methods: On-site sound and light alarm (can be muted), host computer and monitoring terminal alarm, SMS alarm (equipped with GPRS module, capable of sending alarm SMS to 4 or more mobile phones simultaneously.)

The system is highly scalable, allowing for easy integration of additional battery pack monitoring into the unified management later on.

Power Supply: AC, DC, or AC/DC options available.

Safety Isolation: All connections between the device and the battery must be made with fuse wires.

The ED0618 battery early warning online monitoring system can flexibly choose wired or wireless networking and data transmission methods based on the customer's on-site conditions.

Technical Specifications

ED0618-1 Type Battery Parameter Collection Module

The ED0618-1 battery parameter collection module is an online module designed to meet the needs of UPS, EPS, DC power, communication power, and other systems. It can perform monitoring and alarm functions for battery group voltage, battery current, individual battery voltage, battery environmental temperature, and discharge duration. It is used for online monitoring of 2V, 6V, and 12V batteries. It can real-time monitor the group terminal voltage, charging and discharging current, individual voltage, and discharge duration of the battery group. Each module can monitor up to 24 or 32 batteries.
Parameter specifications

OEMManufacturers can also use the ED0618-1 battery parameter collection module provided by Wuhan Xinhuafu Electric Equipment Co., Ltd. to integrate with their own systems, creating a battery monitoring system with unique features. We provide the communication protocol.

ED0618-2 Balanced Impedance Test Module

The ED0618-2 Balanced Internal Resistance Test Module is an online battery monitoring and automatic test module designed to meet the needs of UPS, EPS, DC power, communication power, and other systems. It can monitor and alert on individual battery voltage, internal resistance of individual batteries, battery单体 activation, and battery voltage balancing. It can perform automatic voltage balancing maintenance on battery banks. It is used for online monitoring of 2V, 6V, and 12V batteries.

Module Features:
Online Monitoring Function:Real-time monitoring of battery pack: individual cell voltage, individual cell internal resistance, voltage balancing.
Online internal resistance detection function:Online resistance testing for each battery cell, the battery online monitoring system utilizes DC resistance online testing technology, with rapid capture of characteristic points, multiple protection, and self-check functions. Therefore, it completely and effectively resolves the technical challenge of accurately measuring battery internal resistance in an "online, safe, and accurate" manner. The testing process does not require disconnecting the charger from the battery bank, thereby not affecting the normal operation of the DC system. The test is not susceptible to charger ripple and external environmental interference, ensuring accurate and stable data measurement.
Online Automatic Balancing Maintenance Function:Automatically inspect the voltage of each individual battery when the battery pack is in float charge mode, and conduct staged charging for batteries with voltages below the set float charge voltage (long-term under-charging), while discharging over-charged batteries to relieve the over-charge condition; ensure voltage equilibrium during float charging to keep each battery cell active. This effectively prevents battery dehydration due to long-term over-charging or sulfation due to long-term under-charging, while solidifying the battery and improving the energy absorption ratio, thereby extending the backup time and service life of the battery pack. Breaks the "bucket principle" so that even with under-performing batteries, the performance of other batteries is no longer affected. Also provides a consistent "starting point" test platform for capacity and internal resistance tests during routine maintenance.
Online Automatic Pulsed Activation Maintenance FunctionAutomatically provides positive and negative pulse currents to underperforming individual batteries in float charge state for online activation, thereby activating the crystallization of internal electrode plates and the precipitation of sulfuric acid in the battery, preventing sulfation due to long-term float charging and eliminating safety hazards caused by internal issues.
Each module can monitor 12 2V batteries or 6 6V, 12V batteries.
 
Parameters and specifications

 
OEMManufacturers can also utilize the ED0618-2 Balanced Internal Resistance Test Module provided by Wuhan Xinhuafu Electric Equipment Co., Ltd. to integrate with their own systems, creating a battery monitoring system with unique features. We provide the communication protocol.

3. ED0618-3 Battery Pack Parameter Collection Module

The ED0618-3 Battery String Parameter Collection Module is a designed for online monitoring of battery string parameters for systems such as UPS, EPS, DC power, and communication power. It can complete monitoring and alarm functions for the overall voltage, overall battery current, battery environmental temperature, and discharge sustainable time of the battery string. It is used for online monitoring of battery strings composed of 2V, 6V, and 12V batteries.

Parameter specifications

 
OEMManufacturers can also use the ED0618-3 battery string parameter collection module provided by Wuhan Xinhuafu Electric Equipment Co., Ltd., in conjunction with their own systems to form a battery monitoring system with their own characteristics. We provide the communication protocol.
 

ED0618-4 Battery Internal Resistance Temperature Module

The ED0618-4 Battery Internal Resistance Temperature Module is designed for the operation mechanism and failure modes of lead-acid batteries. It is a comprehensive intelligent battery internal resistance module integrating various functions, capable of accurately measuring the internal resistance, temperature, and voltage of individual battery cells. It can be operated via serial communication protocols, enabling continuous monitoring of the battery. Each analysis module provides 2 power terminals, connecting to the positive and negative poles of the battery cell, and each module offers 2 communication ports, which can be cascaded to form an S-BUS bus chain or loop. For a set of batteries, a corresponding set of modules is required, and the communication ports of these modules should be cascaded to form an S-BUS bus. This bus can then be connected to the monitoring module EISU/SISU via the RS485 interface. Each analysis module can collect the following parameters from individual battery cells: battery cell voltage, capable of monitoring 2V, 6V, and 12V cells; battery cell temperature, ensuring a good working environment for the battery pack; battery impedance, effectively monitoring battery capacity, working capability, and battery pack capacity analysis.
★The standard parameters for this module are as follows:
1) Voltage Measurement: 0V-16V, Accuracy: +/- 0.5%
2) Temperature Error: +/- 2°C.
3) Repeatability of internal resistance measurement: +/- 0.5%.
4) All connections are plug-in types, making installation extremely quick.
5) Power-saving mode <3mA.
★ The following 5 advantages are mainly found in the comparison of similar battery monitoring products in the market:
1) Distributed installation, with modules directly corresponding to batteries, featuring simple on-site wiring and low engineering costs.
2) Independent modules provide great flexibility in monitoring, particularly highlighting their advantages in areas with fewer battery units compared to centralized monitoring products.
3) The module measures internal resistance using the pulse current discharge method (see illustration below). The discharge current is low (discharge current from a 12V battery is less than 2A), making it safe and less harmful to the battery.
  

4) The measured resistance value is reliable, with strong anti-interference capability.
Can measure the voltage, temperature, and internal resistance of a single VRLA or flooded battery, transmitting the data to the server via a dedicated bus. Accompanied by visualization software, it is used for graphical display of various data, alarms, and generation of various reports.
5) Each module can independently display the current battery cell number, voltage, internal resistance, and temperature.
OEMManufacturers can also use the ED0618-4 battery internal resistance temperature module provided by Wuhan Xinhuafu Electric Equipment Co., Ltd., to integrate with their own systems to create a battery monitoring system with unique characteristics. Communication protocols are provided by us.
 
 

ED0618-5 Monitoring Host

The ED0618-5 monitoring host can categorize and store various data and alarm process data separately, facilitating data retrieval and analysis. The storage space can potentially hold over 30 days of monitoring data.
The equipment features a LAN (Ethernet) and RS485 data transmission interface, enabling data upload for remote network monitoring.
 

6. System Software

The system is equipped with a powerful supervisory control and data acquisition (SCADA) software for monitoring and analysis. It systematically analyzes monitoring and detection data, plotting total voltage, individual cell voltage, and charge/discharge current curves, as well as capacity histograms. It can analyze the health performance and discharge capacity of battery packs, accurately identify underperforming cells, and calculate steady current and voltage accuracy, as well as ripple coefficients, from battery charging state data. This provides a basis for charger performance analysis and maintenance. It can manually or automatically generate various data reports that meet customer requirements. Systems with real-time SCADA monitoring can also automatically generate a Word version of the "Monitoring and Maintenance Monthly Report" monthly and save it to a folder specified by the user.
Main System Software Interface
 
 
(1) Real-time Monitoring - Detailed Data: This interface displays data in a tabular format, which can be exported and edited in Excel. The parameters shown include: group pressure, individual cell voltage sequence from highest to lowest, individual cell highest internal resistance sequence, current, ambient temperature, and a list showing the voltage and internal resistance values of each battery section.

(2) Real-time Monitoring - Internal Resistance Bar Chart: This interface displays the data in the form of a bar chart. When the internal resistance of a battery section exceeds the threshold, the entire bar turns red. Moving the mouse over each bar will show the serial number and internal resistance value of that single battery section.

(3) Real-time Monitoring - Voltage Bar Chart: This interface displays the voltage in a bar chart format. When the voltage of a battery cell exceeds the upper and lower threshold values, the entire bar turns red; hovering the mouse over each bar will show the serial number and voltage value of the individual battery cell.

(4) Monthly Report – Automatically generates a monthly report, integrating the experience values of domestic and international experts and years of experience in battery internal resistance testing. Automatically analyzes and prompts which batteries require activation or replacement.

(5) Internal Resistance History Record – Historical data can be traced back to nearly 5-10 years (determined by the size of the hardware records).
 

Complete set of equipment