详情描述

One,Product Introduction

1. Structure Introduction

Box structureThe waste bin is constructed with a sturdy frame structure made of reinforced beams and high-strength steel plates, with the sides formed from solid sheets using a longitudinal welding-free technique. The upper and lower reinforcing beams on the side panels are integrated with the panels, cold-formed using specialized equipment to enhance rigidity. The side panels have no longitudinal seams, effectively avoiding fatigue failure at the seams caused by traditional welding methods over time. The top panel features an arched surface, providing good load-bearing properties and light weight. The bottom panel of the bin is joined with the side panels using advanced welding technology, preventing water leakage issues that can arise from traditional welding methods. The bin is equipped with a large-capacity wastewater collection box at the front lower section, enhancing the vehicle's wastewater storage capacity. The overall bin is aesthetically pleasing, lightweight, strong, and resistant to deformation.

Push Blade AssemblyThe pusher is constructed from a rectangular steel tube frame and welded bending plates, featuring adjustable sealing strips on both sides and the top, ensuring the gap between the pusher and the body. Not only is the structure lightweight, but it also promotes even distribution of waste, resulting in a clean and thorough unloading.

Filling Machine AssemblyPrimarily composed of components such as the filling machine housing, slider, and scraper, the filling machine slider is made from high-strength wear-resistant material through cold bending, and the lower curved plate is also made from high-strength wear-resistant material. The curved plate features a leak outlet for easy drainage of internal waste into the lower waste storage box, preventing spills during transportation. The lower part of the filling machine is equipped with a large-capacity waste storage box, featuring two large-diameter waste discharge ports. The slider sides use solid nylon sliders for self-lubrication, high stability, and superior wear resistance; the scraper's stress area is locally reinforced for a sturdy structure and light weight.

Rolling Drum MechanismThe reversing mechanism is constructed from bent materials and welded sections, featuring a robust structure and an aesthetically pleasing appearance.

2. Electrical Control System Introduction

The overhead system is constructed using a modular design approach, powered by a 15KW motor driving a gear pump system. It is primarily composed of five parts: the control box assembly, front operation CAN bus keypad, rear operation key box set, proximity switch sensor, and vehicle wiring harness. These components are interconnected through aviation-style connectors and automotive-grade waterproof connectors. The system is highly integrated, concise, easy to install, and features simple wiring. It simplifies the system, offers high protection grade, is waterproof and corrosion-resistant, with an IP67 protection rating, a wide operating voltage range of 9-36VDC, and a single button lifespan of over one million presses. It has been widely applied in the construction machinery and environmental sanitation machinery industries, known for its high reliability, stable performance, backlit function for night work, and its aesthetic and spacious design.

The overhead harnesses are designed integrally for high reliability, easy installation, and wiring. Made by a professional manufacturer of automotive and construction machinery harnesses, these harnesses are specifically for garbage compactor vehicles. The detection bench ensures 100% accuracy, meeting the QC/T29106-2014 automotive harness standard. Each connector is clearly labeled for error prevention, easy installation, and high efficiency.

3. Key Performance Features and Advantages

Environmental friendliness:

● Optimized working speed and high-quality components control the overall vehicle noise, reducing noise pollution.

● The filling machine and dustbin are sealed with double-layer rubber at the junction, and a waste water diversion device is set at the sealing point to channel waste water into the filling machine's waste water tank, effectively preventing leaks and reducing environmental pollution.

● The filling machine's optional cover completely covers the filling opening, eliminating the phenomenon of waste dust flying due to tailwind disturbance during transfer, while also reducing odor pollution.

Efficient

● Utilizes bidirectional compression technology, with high garbage compression ratio and strong loading capacity.

The filling hopper has a large capacity, ensuring high efficiency in feeding and compacting operations, with a feeding cycle time under 10 seconds.

Intelligent:

● Different from the traditional PLC control mode commonly used in the domestic industry, this product adopts a cutting-edge technology by incorporating advanced and mature foreign techniques, utilizing the most advanced "CAN bus + dedicated controller mode." It boasts high automation, excellent reliability, low failure rate, and a long service life.

● The motor power output control is achieved through an automatic electrical system, ensuring that the garbage truck can automatically adjust its speed in various operating states. This prevents power loss and system heat, resulting in low fuel consumption and excellent economy.

Features:

●Large Wastewater Capacity: Equipped with two wastewater tanks at the frame sides and below the loader, maximizing the vehicle's space usage, with a maximum wastewater capacity of up to 260L.

● Corrosion-resistant and strong: The materials used for the main parts in contact with waste, such as bins, pushers, and loaders, are made of high-strength steel or wear-resistant steel. The overall structure exhibits outstanding performance, with high tensile strength and wear resistance.

The appearance is elegant and tasteful, with the trash bin having a rectangular frame cross-section and a trapezoidal frame longitudinal section, featuring rounded shapes on both sides, giving the entire unit an aesthetically pleasing and generous design.

● High Safety: Equipped with an advanced hydraulic lifting safety circuit, featuring a bi-directional balance valve on the lifting cylinder. Even in the event of a burst oil pipe, the filling machine will not suddenly drop to prevent catastrophic accidents. Emergency stop buttons are located on both sides of the filling machine's rear, facilitating quick action by operators to halt the lifting process in emergencies, enhancing vehicle operation safety.

High-quality electrical and hydraulic components featuring high-quality gas control multi-way valves enhance product reliability. The electrical system's critical components are all imported, such as proximity switches and control buttons, further improving the garbage truck's reliability.

● Easy Operation: The control panel is installed separately in the cabin and at the rear of the vehicle. The cabin control panel allows for the control of pushing and unloading materials and selection of operating modes, while the rear control panel manages the press-filling and bucket-lifting mechanisms. Operation is extremely convenient, especially at landfill sites, where operators can complete unloading without leaving the vehicle.

Piping layout is aesthetically pleasing and reliable: The hydraulic system steel pipes are made using American Eaton extrusion technology, eliminating the traditional sleeve structure, featuring an attractive design, easy for repeated assembly and disassembly, and free from leakage during prolonged use.

● Cast Steel Components: Oil cylinder supports, trash bin lifting components, drum guide plates, and linkage supports are all made from cast steel for their load-bearing parts, ensuring a sturdy structure and resistance to breakage.

●Stamping Parts: Filling unit side inspection cover plates, proximity switch sensor plates, sewage outlet cover plates, etc., are made of stamping parts, featuring attractive appearance and light weight.

● Laser Cutting: The entire vehicle is cut using laser technology, ensuring high precision and consistency in products, thereby enhancing the stability of product quality.